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ATLAS PF4000-C-EIP-HW Drive Module
ATLAS PF4000-C-EIP-HW
1. Overview
The ATLAS PF4000-C-EIP-HW is a single-channel (C) driver variant in the Power Focus 4000 series, specifically designed to control and drive electric torque tools. It integrates advanced torque control technology, a built-in motor drive system, and multiple industrial communication interfaces, aiming to deliver highly precise tightening torque and efficient production line integration capabilities.
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2. Key Specifications
- Voltage Range: Typically supports 230V or 400V AC input, complying with international standards.
- Torque Range: Offers a wide torque output range (depending on the specific tool head configuration), usually from several Nm to hundreds of Nm.
- Control Modes: Supports Torque Control, Angle Control, and Combined Control (Torque + Angle).
- Communication Interfaces: Built-in EtherNet/IP (EIP) interface, compatible with industrial network protocols such as PROFINET and CANopen.
- Safety Features: Equipped with overload protection, short-circuit protection, and heat dissipation protection mechanisms to ensure long-term safe operation of the equipment.
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3. Product Features
- High-Precision Control: Adopts advanced control algorithms to minimize torque errors and meet strict quality standards.
- Modular Design: Compact structure, easy to install in standardized production lines or robot workstations.
- Powerful Data Traceability: Supports data recording of the tightening process, facilitating quality analysis and product traceability.
- Compatibility: Specifically designed for the Power Focus 4000 series tools, compatible with torque sensors and actuators of the same series.
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4. Structure and Composition
- Control Unit: Responsible for processing torque commands, executing closed-loop control, and communicating with the upper system.
- Motor Drive Module: Built-in power electronic components to provide drive current for the connected electric tool head.
- Communication Interface Module: Includes EtherNet/IP interface and other optional industrial protocol interfaces.
- Heat Dissipation System: Efficient heat dissipation device ensures stability during high-load operation.
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5. Application Fields
- Automotive Manufacturing: Used in high-precision tightening processes such as chassis assembly, body welding, and engine assembly.
- Aerospace: Used for the installation of key fasteners in engine blades and airframe structures.
- Heavy Machinery: Suitable for bolt pre-tightening of large equipment (such as compressors and generators).
- New Energy: Provides precise tightening in wind turbine blade assembly and battery module assembly.
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6. Installation and Maintenance
Installation
The driver is designed for standardized industrial control cabinets, usually installed via DIN rail. During installation, ensure that the power cables and communication cables are correctly connected, and set the IP rating protection as needed.
Maintenance
Benefiting from its modular design, daily maintenance mainly includes regular inspection of connecting harnesses, cleaning of radiators, and firmware updates. The internal motor drive module has a long service life and usually does not require frequent replacement.
Note: For more detailed technical parameters and operational guidelines, please refer to the official product manual.
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