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GE IC3600ALTC Terminal Control Module

Short Description:

The GE IC3600ALTC is a critical analog input terminal control module in General Electric’s (GE) Mark IV Speedtronic™ series of gas turbine and steam turbine control systems.


  • FOB Price: US $0.5 - 9,999 / Piece
  • Min.Order Quantity: 100 Piece/Pieces
  • Supply Ability: 10000 Piece/Pieces per Month
  • Brand: General Electric
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  • Warranty: one year
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  • Product Detail

    Product Tags

    GE IC3600ALTC

    Product Overview

    The GE IC3600ALTC is a critical analog input terminal control module in General Electric’s (GE) Mark IV Speedtronic™ series of gas turbine and steam turbine control systems. This module plays a vital role in complex turbine control architectures, specifically responsible for receiving and processing analog signals (typically 4-20mA or 1-5V DC) from field sensors (such as temperature, pressure, and flow transmitters). As part of the Mark IV system’s I/O subsystem, the IC3600ALTC converts high-precision analog signals into digital data recognizable by the control system, providing real-time, reliable process variable inputs for protection, sequence control, and regulatory loops. Its core value lies in ensuring the accurate acquisition and conversion of key process parameters, making it an indispensable cornerstone for achieving efficient, safe, and stable turbine operation. The module is ruggedly designed to meet industrial environment requirements and has undergone rigorous testing to satisfy the power industry’s demands for high reliability and long lifespan of control equipment.

    Product Parameters

    • Product Model: IC3600ALTC
    • Manufacturer: General Electric (GE)
    • Product Type: Analog Input Terminal Control Module (Turbine Control Terminal Board)
    • Input Signal Type: Analog (4-20mA, 1-5V DC, or other configurable ranges)
    • Number of Input Channels: Typically multiple channels (specific quantity depends on the exact version/drawings)
    • Signal Isolation: Isolation between channels and between channels and the system (typically 1500V AC isolation voltage)
    • Accuracy: High precision (typically ±0.1% F.S. or higher, depending on configuration)
    • Resolution: High resolution (usually 12-bit or higher A/D conversion)
    • Supply Voltage: +5V DC, +15V DC, -15V DC (provided by the Mark IV rack backplane)
    • Power Consumption: Low-power design (specific value depends on the number of active channels)
    • Operating Temperature Range: 0°C to +60°C (32°F to 140°F) (industry standard, specific versions may have a wider range)
    • Storage Temperature Range: -40°C to +85°C (-40°F to 185°F)
    • Protection Rating: Designed for installation in control cabinets (IP20 or similar)
    • Physical Dimensions (LxWxH): Standard Mark IV module dimensions (specific dimensions need to be checked in drawings, approximately 30cm in length x 15cm in height x 3cm in thickness)
    • Weight: Approximately 0.35 kg
    • Installation Method: Vertically inserted into a dedicated Mark IV system rack/cage, connected via a backplane connector
    • Communication Interface: Communicates with the main controller through the Mark IV backplane bus

    Structure and Composition

    The GE IC3600ALTC module adopts the classic Mark IV modular design and is housed in a robust metal enclosure. Its core structure includes:
    • Front Connector/Terminal Block: Provides physical connection points for field sensor cables, usually using screw terminals or pluggable terminal blocks for easy wiring and maintenance. Each channel corresponds to an independent terminal.
    • Signal Conditioning Circuit: Each input channel is equipped with an independent signal conditioning circuit, which may include precision resistors, operational amplifiers, filter circuits (RC filters), and surge protection components (such as TVS diodes, fuses). This part is responsible for signal scaling, filtering, clamping, and converting current signals to voltage signals (if applicable).
    • Multiplexer (MUX): Sequentially switches analog signals from multiple channels to the subsequent common processing circuit, reducing costs and minimizing volume.
    • Analog-to-Digital Converter (ADC): A core component that converts the conditioned analog voltage signals into digital values processable by the control system. The IC3600ALTC uses a high-precision, high-resolution ADC chip.
    • Isolation Circuit: Uses optocoupler isolators or transformer isolation technology to provide electrical isolation between input channels, between input channels and the module’s internal logic circuits, eliminating ground loop interference and improving noise immunity and safety.
    • Logic Control Circuit: Contains a microcontroller or programmable logic device (PLD) responsible for controlling the multiplexer switching timing, ADC start and read operations, data temporary storage, and data exchange with the Mark IV main controller through the backplane interface.
    • Status Indicators (LEDs): Usually located on the front of the module, providing visual indicators for power, channel status, faults, etc.
    • Backplane Interface Connector: Gold fingers or high-density connectors used to insert the module into the Mark IV rack, obtain operating power, and communicate with the system backplane bus.
    These components work together: field signals are 接入 through the terminal block, conditioned and isolated, then gated by the multiplexer into the ADC for digitization. The digital results are processed by the logic circuit and transmitted to the main controller through the backplane, enabling accurate data acquisition.

    Key Features and Advantages

    The design of the GE IC3600ALTC module fully reflects GE’s profound accumulation in the field of critical process control, with its core features and advantages including:
    • High Precision and Reliability: Uses precision signal conditioning components and high-performance ADCs to ensure that the measurement accuracy of key process variables (such as temperature, pressure) reaches industry-leading levels, meeting the stringent control accuracy requirements of gas/steam turbines. Strict component screening and manufacturing processes ensure long-term reliable operation in harsh industrial environments.
    • Excellent Signal Integrity: Powerful inter-channel and system-level isolation technology (usually up to 1500V AC) effectively suppresses common-mode interference, ground loop noise, and transient voltage surges, ensuring the purity and stability of signal acquisition in the high electromagnetic interference environment of power plants.
    • Modularity and Maintainability: As a standard Mark IV card, the IC3600ALTC supports hot swapping (when allowed by the system design), facilitating quick replacement and repair, significantly reducing downtime and maintenance costs. Clear LED status indicators help quickly locate faults.
    • Optimized for Turbine Control: This module is a native component of the GE Mark IV Speedtronic™ system, specially designed and tested to seamlessly integrate with the system’s controllers, software, and rack architecture, providing optimal performance and compatibility to ensure the coordinated and efficient operation of the entire control system.
    • Rugged Industrial Design: Complies with industrial environmental standards (wide operating temperature range), able to withstand vibration, temperature fluctuations, and electrical noise in power plant control rooms, ensuring a long service life.
    • Mature Platform Support: Relying on the widely deployed and time-tested GE Mark IV platform, spare parts and technical support resources are relatively abundant (although it has been discontinued, the ecosystem is still maintained).

    Application Fields

    The core applications of the GE IC3600ALTC terminal control module focus on large rotating machinery control that requires extremely high reliability and precision, especially:
    • Power Generation: This is its primary application scenario. It is widely used in the main control and protection systems (Mark IV) of gas turbine generator sets and steam turbine generator sets. It accurately collects dozens or even hundreds of key analog signals such as combustion chamber temperature, exhaust temperature, bearing temperature, lubricating oil pressure, fuel flow, steam pressure/temperature, etc., providing real-time and accurate input data for speed control, load control, temperature control, sequence start-stop logic, and over-temperature and over-pressure protection functions, and is the core foundation for ensuring the safe, efficient, and environmentally friendly operation of the unit.
    • Combined Cycle Power Plants: In gas-steam combined cycle (CCPP) power plants, it serves the control systems of both gas turbines and heat recovery boilers/steam turbines.
    • Industrial Drives: Used in the control systems of industrial gas turbines or steam turbines that drive large compressors, pumps, and other key equipment.
    • Protection of Key Equipment in Process Industries: In petrochemical, metallurgical, and other process industries, it provides control signal acquisition for steam turbines driving large key equipment (such as cracking gas compressors).
    The core practical problem it solves is: in harsh environments with high temperatures and high electromagnetic interference, reliably, accurately, and in real-time acquiring a large number of scattered analog process variables that are critical to equipment safety and economic operation, and transmitting this information to the control system brain without distortion.

    Related Products

    • IC3600ALTC1 / IC3600ALTC1A: The most common direct upgrade replacements or improved versions of the IC3600ALTC, usually with optimized functional compatibility or using more modern components.
    • DS200 Series (such as DS200DCFBG1B, DS200ADGIH1AAA): Other types of I/O modules (such as digital input/output, communication modules) in the GE Mark IV system, which are installed in the same rack as the IC3600ALTC to form a complete I/O subsystem.
    • IS200 Series (such as IS200VAICH1D): Analog input modules of the GE Mark VI system, representing the subsequent upgraded platform with more powerful functions but a different architecture.
    • IC6600BBD024: 24V DC digital input module of the GE 90-30 series PLC, although it belongs to a different platform (PLC vs. turbine-specific DCS), it reflects the breadth of GE in the industrial I/O field.
    • IC695ALG392: Analog input module of the GE RX3i PACSystem, representing the high-performance I/O of GE’s current mainstream PAC platform.
    • MKIV Control Cabinet/Rack: Dedicated chassis and backplane that accommodate the IC3600ALTC and other Mark IV modules.
    • GCP (Generator Control Panel) / TCP (Turbine Control Panel): The turbine generator control panels where the IC3600ALTC is ultimately installed.
    • Field Sensors (RTD, TC, pressure/flow transmitters): Various measuring instruments directly connected to the input end of the IC3600ALTC.

    GE XVR19 6U-VME-SBC

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