HIMA 32100
Product Overview
The HIMA 32100 is a core Central Processing Unit (CPU) module under the HIMatrix® F series safety controllers developed by HIMA, a German company. Specifically designed to execute safety-critical control logic with the highest Safety Integrity Level (SIL 3/SIL 4), this module serves as the “brain” for building high-availability Safety Instrumented Systems (SIS) and Emergency Shutdown Systems (ESD). As the main controller of the HIMatrix® platform, the HIMA 32100 module adopts a powerful multi-processor architecture and comprehensive self-diagnostic technology. It can execute safety programs with extremely high reliability, continuously monitor the status of itself and I/O modules, and ensure that the process is safely brought to a predefined state upon detecting any anomalies. Its core value lies in providing unparalleled functional safety guarantees for high-risk industries such as oil and gas, chemicals, and railways, protecting personnel, equipment, and the environment from harm.
Product Parameters
- Product Model: F 32100 (often abbreviated as 32100)
- Manufacturer: HIMA
- Product Type: Safety Controller Central Processing Unit (CPU)
- Safety Certifications: SIL 3 (IEC 61508), SIL 4 (IEC 61508), AK 6 (DIN V 19250)
- Safety Performance Index (PFH): < 10⁻⁹/h (depending on system configuration)
- Working Memory: Typically 2 MB (for safety logic programs)
- Logic Solver: 2oo4D (Quadruple Redundancy, 2-out-of-2 Diagnostic Architecture)
- Communication Interfaces: Integrated Systembus (for connecting I/O modules) and CNet (for inter-controller communication)
- Supported Protocols: HIMA SAFEmaster, PROFIsafe (optional)
- Operating Temperature: -40°C to +70°C
- Protection Level: Suitable for cabinet-mounted installation
- Power Supply Voltage: 5V DC (provided by the HIMA system power module via the backplane)
Structure and Composition
The HIMA 32100 module features a robust metal housing, with multiple status LED indicators on the front panel for real-time display of the module’s operating status, error codes, and communication activities. Inside, it houses a highly integrated and complex electronic system, whose core consists of multiple microprocessors operating in a Modular Redundancy (MooN) architecture—typically a 2oo4D (2-out-of-4 with diagnostics) configuration. Internal faults are detected through synchronous operation and cross-comparison. The module integrates dedicated system memory for storing and running user-written safety logic programs. At the bottom of the module, there is a high-reliability multi-pin backplane connector, which is used to plug into the HIMatrix® base. This connector enables electrical connection and data exchange (via Systembus and CNet) with the system power supply, I/O modules, and other possible redundant HIMA 32100 CPUs.
Key Features and Advantages
- Exceptional Safety and Availability: The HIMA 32100 adopts a TÜV-certified 2oo4D architecture, delivering the highest Safety Integrity Level (SIL 4) and excellent availability. A single channel fault will not trigger an erroneous shutdown, while its strong diagnostic coverage ensures the detection of dangerous faults and the execution of safety actions.
- Powerful Processing Performance: Equipped with robust processing capabilities, this CPU can efficiently execute complex safety logic and a large number of mathematical functions. It meets the most demanding safety application requirements and ensures fast system response times.
- Seamless Redundancy: It supports hot-standby redundancy configuration, where two HIMA 32100 CPUs can operate in parallel and maintain synchronization. In case of a primary controller failure, the standby controller can achieve bumpless switchover, ensuring high system availability without compromising safety levels.
- Flexible Connectivity: Through the integrated high-speed Systembus, it can connect to various HIMA digital and analog I/O modules. Additionally, it supports mainstream safety protocols such as PROFIsafe via optional plug-ins, enabling easy integration into higher-level automation networks.
Application Fields
The HIMA 32100 controller is the ultimate solution for protecting critical industrial assets, and is widely used in high-risk fields where control failures are intolerable.
- In the oil and gas industry, it serves as the core of Emergency Shutdown (ESD) and Fire & Gas (F&G) monitoring systems in offshore platforms, oil pipeline pumping stations, and refineries.
- In the chemical industry, it is used to manage emergency isolation and interlock control for high-risk chemical reaction processes.
- In the railway industry, it is applied in computer interlocking systems and level crossing control systems to ensure train operation safety.
Whether it is for Burner Management Systems (BMS) and Turbine Machinery Control (TMC) in process industries, or safety area protection in mechanical equipment, the HIMA 32100 consistently provides the most reliable safety guarantees.
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