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HIMA F8627X Central Controller
HIMA F8627X
The F8627X is a high-performance central controller for safety control systems launched by HIMA (Porsche Safety Technology). Specifically designed for Industrial Safety Instrumented Systems (SIS), it meets the SIL 3 (RC6) safety level requirements specified in IEC 61508/IEC 61511. Serving as the communication hub of safety systems, it connects safety controllers, sensors, actuators, and upper-layer DCS/IIoT platforms, enabling reliable fail-safe communication and data interaction.
1. Key Technical Specifications
| Parameter | Description |
|---|---|
| Safety Level | SIL 3 / RC6 (2oo4D redundant configuration) |
| Processor | Each module has 2 built-in microprocessors (operating in redundancy) |
| Power Supply | 3 independent power modules for unified power supply, enhancing power reliability |
| Communication Interfaces | Multi-protocol support including PROFIBUS, PROFINET, Ethernet/IP, Modbus TCP, CANopen |
| I/O Quantity | Supports multiple channels of digital/analog I/O; specific specifications depend on selected modules |
| Environmental Adaptability | Operating temperature: –40 °C ~ +85 °C; Protection class: IP 65 |
| Certifications | Compliant with international safety standards such as IEC 61508, IEC 61511, DIN EN 50128 |
2. Product Features
- High Reliability: Equipped with dual-microprocessor 2oo4D redundancy, watchdog circuit, and triple power supply, ensuring automatic system switching and maintenance of a safe state in case of a single-point fault.
- Powerful Processing Capability: Capable of executing complex safety logic, fault diagnosis, and real-time data exchange.
- Multi-Protocol Compatibility: Natively supports multiple industrial fieldbuses, facilitating integration with existing DCS, PLC, MES, and cloud platforms.
- Modular Design: Allows flexible selection of sub-modules (e.g., I/O, communication, redundant power supply) based on on-site needs, reducing system expansion costs.
- Easy Maintenance: Built-in version monitoring, program comparator, and safety-certified compiler, supporting offline upgrades and rapid fault localization.
- Edge Computing Capability: Functions as an IIoT edge node to upload on-site data to the cloud for big data analysis and predictive maintenance.
3. Structure and Composition
- Main Control Unit: Dual-microprocessor module (2 × CPU) + watchdog circuit.
- Power Modules: 3 redundant power supplies, providing 24 V DC main power and backup power.
- Communication Cards: Offer interfaces such as PROFIBUS, PROFINET, Ethernet/IP, and Modbus based on selection.
- I/O Expansion Modules: Include digital input/output, analog input/output, and high-speed counters.
- Chassis and Heat Dissipation System: IP65-protected enclosure with internal air cooling or liquid cooling design.
- Software Platform: ELOP-II programming environment, supporting programming models like IEC 61131-3 and IEC 61499.
4. Typical Application Fields
| Industry | Application Scenarios |
|---|---|
| Oil & Gas | Pipeline leak monitoring, emergency valve shutdown, fracturing process safety control |
| Chemical Industry | Reactor temperature/pressure safety monitoring, distillation tower automation |
| Power Industry | Safe shutdown of power generation units, substation protection |
| Rail Transit | Train braking systems, signal safety interlocking |
| Smart Manufacturing | Robot safety collaboration, rapid shutdown of production line faults |
| Industrial Internet of Things (IIoT) | Edge gateway, data collection and predictive maintenance platforms |
5. Installation and Maintenance Guidelines
- On-Site Survey: Confirm that the chassis installation location meets IP65 protection requirements and reserve sufficient space for heat dissipation.
- Power Connection: Adopt three-way redundant power supply; ensure the main power, backup power, and UPS are properly connected, and conduct voltage/current testing.
- Wiring Specifications: Perform I/O wiring in accordance with the IEC 61800-5-1 standard; use shielded cables and ensure proper grounding.
- Communication Configuration: Configure corresponding fieldbus parameters (baud rate, node address, etc.) in ELOP-II and conduct network connectivity testing.
- Function Testing: After completing hardware wiring, perform a safety function self-test to verify redundant switching, watchdog triggering, and fail-safe output.
- Regular Maintenance:
- Check the voltage of power modules and the operation status of fans every 6 months.
- Conduct a software version audit annually to ensure the safety-certified compiler is up-to-date.
- Record all maintenance logs for traceability and auditing purposes.
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