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HIMA H6200A Controller Module
HIMA H6200A
Product Overview
The HIMA H6200A is a new-generation safety controller module launched by HIMA, and it belongs to the innovative HIMax safety system product family. As a world-leading safety automation solution, this module is specifically designed for critical process safety applications that require the highest Safety Integrity Level (SIL 3/SIL 4). Adopting an advanced multi-processor architecture and redundant design, the H6200A integrates hardware and software-based safety mechanisms to provide reliable safety protection functions—such as Emergency Shutdown (ESD), Fire and Gas Detection (F&G), and Burner Management System (BMS)—for high-risk industries including petrochemicals, oil and gas extraction, railway transportation, and electric power.
The core value of this module lies in its excellent fail-safe performance and powerful processing capability. It can detect potential hazardous conditions within milliseconds and execute pre-defined safety actions, effectively preventing accidents or mitigating accident consequences. The H6200A complies with a variety of international safety standards, including IEC 61508, IEC 61511, and ISO 13849, and has obtained functional safety certification from TÜV Rheinland. Its modular design and flexible configuration options allow users to customize safety solutions according to specific application needs while maintaining system integrity and reliability, making it an ultimate safety barrier for protecting personnel, equipment, and the environment.
Product Parameters
- Product Model: H6200A
- Manufacturer: HIMA
- Product Type: Safety Controller Module
- Safety Level: SIL 3 / SIL 4 (per IEC 61508)
- Processor Architecture: Multi-core safety processor with dual-channel redundancy
- Operating Memory: 512 MB DDR3
- Program Memory: 128 MB Flash
- Safety I/O Capacity: Up to 4096 safety points
- Communication Interfaces: 2x Ethernet, 2x RS-485, USB
- Diagnostic Coverage: >99%
- MTTFd (Mean Time To Dangerous Failure): >100 years
- Response Time: <100 ms
- Operating Voltage: 24 VDC ±20%
- Power Consumption: Typical 15W, Maximum 25W
- Operating Temperature: -40°C to +70°C
- Protection Level: IP20
- Certifications: TÜV, ATEX, IECEx, cULus
Structure and Composition
The HIMA H6200A features a robust metal housing, which provides excellent electromagnetic compatibility (EMC) and heat dissipation performance. The front panel of the module is equipped with multi-color LED status indicators, clearly displaying operating status, fault information, and communication status. Internally, it adopts a multi-core safety processor architecture, including two independently operating processor channels—each with its own clock source and memory space. A comparator is used to detect discrepancies in real time, ensuring the correct execution of safety functions.
The core components of the module include: main processor unit, safety monitoring unit, communication interface unit, and power management unit. The main processor is responsible for executing application programs and managing the system; the safety monitoring unit continuously detects hardware faults and program flow errors; the communication interface provides multiple connection methods such as Ethernet, RS-485, and USB; the power management unit ensures stable power supply and overvoltage protection. All critical components adopt a redundant design, and the internal bus system uses safety mechanisms such as CRC check and watchdog timer to ensure the integrity of data transmission and the accuracy of timing.
Key Features and Advantages
- Highest Safety Integrity: Through the multi-layer redundant design of hardware and software, the H6200A meets the requirements of SIL 4 safety level. Its inherent fail-safe design ensures that the system enters a pre-defined safe state in the event of any single fault.
- Powerful Processing Performance: Adopting a multi-core processor architecture, it provides strong computing power and fast response time (<100ms), capable of handling complex logical operations and a large number of I/O points to meet the most demanding safety application needs.
- Advanced Diagnostic Functions: Equipped with a comprehensive self-diagnostic mechanism, it can detect hardware faults, program errors, and communication anomalies in real time. Detailed fault recording and event logging functions facilitate quick problem localization and preventive maintenance.
- Flexible System Integration: It supports multiple communication protocols (Modbus TCP/IP, OPC UA, HART), enabling easy integration into existing DCS (Distributed Control System) and SCADA (Supervisory Control and Data Acquisition) systems. The modular design supports hot-swapping, facilitating system expansion and maintenance.
Installation and Maintenance
Pre-Installation Preparation
Before installing the HIMA H6200A, confirm that the rack specifications and installation space meet the requirements. Prepare appropriate tools and anti-static measures to ensure the installation environment is clean, dry, and free of corrosive gases. Check the stability of the power supply and the reliability of grounding, and verify that the specifications of all connecting cables meet the requirements.
Maintenance Recommendations
- Regularly check the module’s operation status indicators: green indicates normal operation, yellow indicates a warning, and red indicates a fault.
- Conduct regular functional tests to verify the correctness of safety logic.
- Keep the module’s heat dissipation channels unobstructed and clean dust regularly.
- Use system diagnostic tools to monitor the health status of the module, and replace components that have reached the end of their service life in a timely manner.
- Before performing any maintenance operations, be sure to implement safety isolation measures to prevent safety incidents caused by misoperation.
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If you would like to learn more about our products and services, please feel free to contact us at any time!
- Sales Manager : Jinny
- Email : sales5@xrjdcs.com
- Whatsapp/Mobile:+86 15359273791
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ABB 丨 GE 丨Allen Bradley 丨 Honeywell 丨 Emerson 丨 Bently Nevada 丨 Westinghouse
Triconex 丨 Foxboro 丨 ICS Triplex 丨 Hima 丨 Schneider 丨 Yokogawa 丨 Woodward
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Why Choose Us?
- Industry Experts with Rich Experience: We have been deeply engaged in the automation industry for many years, accumulating profound experience and strong technical capabilities. This enables us to provide customers with tailor – made automation solutions.
- Complete Product Range and Quality Assurance: We act as an agent for automation products of numerous internationally renowned brands. This ensures that the products are of reliable quality and stable performance.
- Professional Services and Rapid Response: We have a professional technical team. It can provide customers with all – round technical support and services, and respond quickly to customer needs.
- Innovation – Driven to Lead the Future: We constantly pay attention to the development trends of the industry and actively introduce new technologies. This allows us to provide customers with more intelligent and efficient automation solutions.
Our Values
- Improve Production Efficiency: Through automation transformation, we realize the automation and intellectualization of the production process. This greatly improves production efficiency and reduces production costs.
- Enhance Product Quality: Precise automatic control ensures stable product quality and reduces the defect rate.
- Strengthen Market Competitiveness: Advanced automation technology helps enterprises stand out in the fierce market competition.
- Achieve Green Production: Automation systems can optimize energy utilization, reduce environmental pollution, and realize green production.
Our Services
- System Integration: We provide a full – process service, covering system design, equipment selection, installation and commissioning, as well as after – sales service.
- Spare Parts Supply: We have a large inventory of spare parts. This enables us to quickly provide original authentic spare parts and ensure the normal operation of equipment.
- Technical Training: We offer professional technical training for customers. This helps customers quickly master the operation and maintenance of equipment.
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