ABB 5SHY3545L0003

5SHY3545L0003 is an asymmetric integrated gate-commutated thyristor (IGCT) module in the ABB 5SHY series. It adopts advanced insulated gate commutation technology and is specifically designed for high-voltage, high-current power electronic applications. Featuring a compact modular structure, this module can be quickly integrated into high-power devices such as frequency converters, servo drives, and traction systems.

Key Technical Specifications

• Rated Voltage: Up to 4500 V (up to 6000 V for some specifications)
• Rated Current: 3500 A (up to 5250 A for optional specifications)
• Switching Speed: Approximately 1 µs, with extremely fast response characteristics
• Power Consumption: About 3.5 W (powered by 24 V DC)
• Dimensions/Weight: Approximately 300 mm × 300 mm × 100 mm, weight about 10 kg
• Operating Temperature Range: -25 °C ~ +70 °C, compliant with certifications such as IEC 60898, CE, UL, and RoHS
• Insulation Voltage: 1500 V AC/DC isolation, with multiple protection functions including overcurrent, overvoltage, and overtemperature protection

Product Features

• High Voltage and Current Capacity: Reliable operation at voltages above 4500 V and currents above 3500 A, suitable for heavy-duty industrial scenarios.
• Fast Switching: 1 µs-level switching time significantly reduces switching losses and improves system efficiency.
• Modular Design: Compact structure for quick installation and replacement on cabinets or DIN rails.
• Comprehensive Protection: Built-in protection against overcurrent, overvoltage, overtemperature, and short circuits to enhance system safety.
• Environmental Adaptability: Military-grade components resist high temperatures and humidity, suitable for harsh industrial environments.

Structure and Composition

• IGCT Core Chip: Implements efficient gate commutation functions.
• Heat Sink: Ensures thermal management during high-current operation.
• Input/Output Terminals: Provides electrical connections for high voltage and current.
• Protection Circuit Board: Integrates overcurrent, overvoltage, and overtemperature detection and disconnection functions.
• Enclosure: Die-cast metal enclosure with IP20 protection rating, facilitating DIN rail mounting.

Typical Application Areas

• Variable Frequency Drives (VFD): Startup, speed regulation, and braking of large motors.
• Servo Systems: Industrial robots and CNC machine tools requiring high-precision position and speed control.
• Traction and Electric Vehicles: Power conversion and regenerative braking for electric vehicles.
• Renewable Energy: High-power commutation in wind power and photovoltaic inverters.
• Power Electronics: High-power loads such as welding machines, heaters, and industrial power supplies.

Installation and Maintenance Guidelines

• Pre-installation Inspection: Confirm that the power supply voltage, terminal numbers, and module specifications match; check if the heat sink is securely installed.
• Mounting Method: Use DIN rail or bolt mounting to ensure the module is placed horizontally and avoid mechanical stress.
• Wiring Notes: Use copper conductors that meet the rated current, keep terminals tight to prevent local overheating caused by loosening.
• Heat Dissipation Management: Ensure adequate air circulation around the heat sink; install fans or forced air cooling if necessary.
• Regular Maintenance: Inspect terminal tightness and check for dust or corrosion on heat sink surfaces every 6–12 months; perform functional self-tests on the protection circuit.
• Fault Diagnosis: The module is equipped with built-in fault indicator lights. In case of abnormalities, first check if overcurrent/overvoltage protection is triggered; replace the IGCT chip or heat dissipation components if necessary.

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If you would like to learn more about our products and services, please feel free to contact us at any time!

• Sales Manager : Jinny
• Email : sales5@xrjdcs.com
• Whatsapp/Mobile:+86 15359273791

Global renowned brand cooperation

ABB 丨 GE 丨Allen Bradley  丨  Honeywell 丨   Emerson  丨  Bently Nevada   丨 Westinghouse  

Triconex  丨   Foxboro 丨   ICS Triplex  丨  Hima  丨  Schneider 丨  Yokogawa  丨 Woodward

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Product Portfolio

• PLC Controllers: PLC controllers and associated peripheral devices from leading brands like ABB, Siemens, and Omron.
• DCS System Spare Parts: Replacement components for DCS systems, covering trusted brands such as ABB, FOXBORO, and Honeywell.
• Frequency Inverters: High-performance frequency inverters manufactured by renowned brands including ABB, Siemens, and Yaskawa.
• Servo Motors: Precision servo motors supplied by top-tier brands like Yaskawa and Panasonic.
• Sensors: Reliable sensors from industry leaders such as ABB and Honeywell.
• I/O Modules: Industrial-grade I/O modules, with options from brands like ABB.

Customer Base

• Petrochemical Industry
• Electric Power Sector
• Iron and Steel Manufacturing
• Pharmaceutical Industry
• Food and Beverage Sector
• Water Treatment Industry

One-Stop Sourcing: We provide a rich selection of industrial control products, ensuring all your sourcing requirements are fully met.

Professional Solutions: Our technical team will develop tailor-made optimal solutions to address your specific needs.

Thoughtful Service: We offer end-to-end support, covering pre-sales consultation, in-sales assistance, and after-sales service.