ABB 5SHY35L4512
5SHY35L4512 is a high-power semiconductor switch module manufactured by ABB. It belongs to the asymmetric Integrated Gate-Commutated Thyristor (IGCT)/Thyristor module of the 5SHY series. Designed for harsh industrial environments, this product delivers microsecond-level response, low on-state voltage drop, and high electromagnetic compatibility, making it suitable for power electronic systems with high current and high voltage requirements.
Key Technical Specifications
- Rated Voltage: 1200 V ~ 4500 V
- Rated Current: 35 A ~ 3500 A (standard 35 A, up to 3500 A for IGCT version)
- On-State Voltage Drop: Approximately 2 V @ 4000 A, low power consumption
- Switching Speed: Response time ≤ 1.2 µs, suitable for high-frequency (< 100 Hz) and wide temperature range operations
- Power Loss: On-off loss approximately 12 kW
- Operating Temperature: -40 ℃ ~ +150 ℃, with high-temperature stability
- Package: TO-247, requires external heat sink, weight approx. 0.3 kg
- Protection Features: Built-in overcurrent, overvoltage, and short-circuit protection to simplify system design
Product Features
- High Efficiency & Low Loss: Microsecond-level switching and low on-state voltage drop significantly reduce system energy consumption.
- High Reliability: Industrial-grade design with anti-interference and radiation-resistant capabilities, adapting to harsh environments.
- High Integration: Built-in gate drive and protection circuits reduce external components, facilitating system integration.
- Wide Voltage/Current Range: Covers multiple power levels from 1200 V/35 A to 4500 V/3500 A.
- Fast Response: Suitable for high-frequency switching applications such as variable frequency drives and power conversion.
Structure & Composition
- IGCT Main Body: Integrated gate-commutated thyristor providing the main current path.
- Gate Drive Circuit: Optical or electrical triggering mode, supporting 1:1 drive ratio.
- Protection Circuit: Detection and suppression of overcurrent, overvoltage, and short-circuit.
- Heat Dissipation Device: TO-247 package paired with external heat sink for effective thermal management.
Typical Application Fields
- Power Transmission & Distribution: High-Voltage Direct Current (HVDC) converter stations, distribution automation.
- Renewable Energy Generation: High-power switches for wind power and photovoltaic inverters.
- Power Drive Systems: Large motor speed control, frequency converters, soft starters.
- Industrial Control: Power modules for high-power servo systems, robots, and CNC machine tools.
- Power Grid Regulation & Reactive Power Compensation: High-frequency power electronic devices such as Static Synchronous Compensators (STATCOM).
Installation & Maintenance Guidelines
Installation
- Adopt standard DIN-rail or cabinet mounting, ensuring the module is fixed horizontally.
- Follow ABB’s recommended wiring diagram for connections, with gate, anode, and cathode corresponding to dedicated terminals.
- Equip with a heat sink that meets the rated power, ensuring good thermal conductivity between the heat sink and the module.
Electrical Wiring
- Use cables complying with IEC 61800-5-1 standard, with cross-sectional area matching the rated current.
- Use shielded cables for gate drive signals to avoid electromagnetic interference.
Commissioning
- Check all terminals for secure contact and no short circuits before initial power-on.
- Monitor key parameters such as on-state voltage drop and switching time using ABB’s diagnostic software or on-site instruments.
Maintenance
- Regularly inspect heat dissipation devices for dust accumulation and check if heat sinks are loose.
- Monitor module temperature to ensure it does not exceed the rated upper limit.
- Replace or send for factory repair promptly if abnormal switching noise or overcurrent alarms occur.
Safety
- Cut off power supply and wear qualified insulating protective equipment before operation.
- Comply with local electrical safety regulations and ensure reliable grounding.

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