ABB IRB6400
1. Overview
The ABB IRB6400 is a high-performance six-axis industrial robot developed by ABB, widely used in manufacturing industries for tasks such as material handling, spot welding, assembly, and painting. Featuring an open architecture, it can communicate with external systems, making it suitable for diverse industrial environments.
2. Technical Specifications
- Maximum working radius: 2250 to 3000 mm
- Maximum payload capacity: 75 to 200 kg
- Maximum travel distance: 3 meters
- Installation method: Floor or shelf mounting
- Operating environment: Suitable for harsh conditions, such as foundries and automotive manufacturing plants
- Control system: BaseWare OS, managing robot motion, application development, and execution
3. Key Features
- Open architecture: Supports integration and communication with external systems.
- High-precision motion control: Achieved through BaseWare OS.
- Multiple variants: Available in different payload and installation configurations, including IRB6400(F)/2.4-120 and IRB6400(F)/2.4-200.
- Optional software: Includes RobotWare for specialized tasks like spot welding, bonding, and arc welding.
- Safety compliance: Meets ISO 10218-1:2011 and other relevant safety standards.
4. Structure and Components
The ABB IRB6400 consists of six axes, each enabling different movement directions. Its structure includes:
- Base: Provides support and mounting for the robot.
- Lower Arm: Connects the base to the upper arm, enabling horizontal movement.
- Upper Arm: Facilitates vertical movement and rotation.
- Wrist: Holds the end-effector and supports various tools.
- Drive system: Comprises motors, reducers, and gearboxes for precise motion control.
- Control system: BaseWare OS manages motion, programming, and execution.
5. Applications
The ABB IRB6400 is widely used in:
- Automotive manufacturing: Assembly, welding, and painting.
- Foundries: Material handling, spot welding, and cleaning.
- Electronics manufacturing: Precision assembly and inspection.
- Logistics & warehousing: Material handling and palletizing.
- Food processing: Packaging and sorting.
6. Installation & Maintenance
Installation
The robot can be installed on the floor or shelves, depending on payload and application. Proper power connections, signal wiring, and safety measures must be ensured.
Maintenance
- Routine tasks include lubrication, gearbox inspection, and filter replacement, with frequency based on usage.
- Calibration: Performed before delivery using methods like Calibration Pendulum, Wrist Optimization, and Absolute Accuracy.
- Troubleshooting: Detailed guides are provided for quick issue resolution.
7. Additional Information
- Accessories: Includes DressPack, SpotPack, servo motors, and drives for various applications.
- Safety features: Load detection, active mechanical stops, and EPS (Electronic Position Switches) ensure safe operation.
- Maintenance manuals: Comprehensive guides cover lubrication, part replacement, and troubleshooting.

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