ABB PCS6000 PRODUCE FAMLIY

Parameters

• Voltage levels: 3.3 kV, 4.16 kV, 6.6 kV, 6.9 kV, 10 kV, 11 kV.
• Power range: Typically covers approximately 1 MW to 28 MW and above (depending on voltage and model).
• Output frequency: 0 to 120 Hz (standard), customizable to higher frequencies.
• Efficiency: Usually > 98% (including transformer).
• Input power factor: Close to 1 (no additional power factor compensation device required).
• Overload capacity: Typically 110% continuous operation, 120% for 60 seconds, 150% for 2 seconds.
• Control accuracy: Speed control accuracy is usually better than 0.1% (open-loop), 0.01% (closed-loop).
• Protection class: Cabinets are usually IP21, IP31, IP42 or higher (depending on configuration and application requirements).

Product Features

• Excellent energy efficiency: Four-quadrant operation capability (regenerative energy feedback to the grid) and high system efficiency.
• Perfect grid performance: Extremely low harmonic distortion (THiD < 3-5% @ full load), high input power factor (~1), compliant with strict grid specifications.
• Outstanding motor performance: High-quality sinusoidal output current/voltage, low dv/dt, protection of motor insulation, reduction of bearing current risk, support for standard asynchronous motors and permanent magnet motors.
• High reliability:
  • Modular design (redundancy of key components optional).
  • Robust power semiconductor design.
  • Advanced cooling system (air-cooled or water-cooled).
  • Built-in diagnostic and monitoring functions.
• Flexibility and scalability:
  • Modular architecture facilitates maintenance and upgrades.
  • Multiple cabinet sizes and configurations available.
  • Easy integration into automation systems (supporting multiple communication protocols).
• User-friendliness:Low maintenance requirements: Long-life design with predictive maintenance support.
  • Graphical control panel/human-machine interface (HMI).
  • Intuitive debugging and parameter setting tools.
  • Comprehensive diagnostic and event recording functions.

Structure and Composition

• Input transformer (optional but common): Provides electrical isolation, voltage matching, reduces common-mode voltage, and minimizes harmonics.
• Rectifier/input unit:DC bus: Energy storage and transmission link.
  • Based on power semiconductors such as IGCT/IGBT.
  • Implements grid-side Active Front End (AFE) to ensure four-quadrant operation and low harmonics.
• Inverter/output unit:
  • Also based on IGCT/IGBT and other components.
  • Converts DC power into three-phase AC power with adjustable frequency and voltage to drive motors.
  • Adopts multilevel topologies (such as NPC, CHB, MMC) to obtain high-quality output waveforms.
• Control unit:Cooling system: Forced air cooling (fans) or water cooling system to ensure power devices operate at safe temperatures.
  • Core processor (DSP/FPGA).
  • Implements motor control algorithms (V/f, vector control, DTC optional).
  • Handles communication, I/O, and protection logic.
  • Operation monitoring system.
• Switchgear and protection devices: Include input/output circuit breakers, contactors, protection relays, fuses, etc.
• Human-machine interface (HMI): Local operation panel for monitoring, parameter setting, and fault checking.
• Interface and communication: Digital/analog I/O terminals; support for fieldbuses (such as Profibus DP, Modbus TCP, Ethernet/IP, CANopen, etc.).
• Sensor interface: Used to connect motor speed/position feedback (encoder/resolver).

Application Fields

• Mining: Large fans, water pumps, mills, belt conveyors, hoists.
• Metallurgy: Main drives of rolling mills, fans, water pumps, compressors, roller tables.
• Oil and gas: Pipeline compressors, water injection pumps, main fans/compressors on offshore platforms.
• Water and wastewater treatment: Large water intake pumps, water supply pumps, sewage lift pumps, aeration fans.
• Power industry: Boiler feed pumps, induced draft fans, forced draft fans, circulating water pumps, condensate pumps.
• Chemical and petrochemical industry: Large compressors, pumps, mixers, extruders.
• Cement industry: Raw material mills, cement mills, fans, crushers.
• Pulp and paper industry: Pulpers, paper machines, fans, compressors.
• Marine industry: Main propellers, thrusters, large pumps/fans (requiring classification society certification).
• Test benches: High-power motor/engine test platforms.

Installation and Maintenance

Installation

• Environmental requirements: Clean, dry, well-ventilated, free of corrosive gases, ambient temperature/humidity in line with specifications, and sufficient space (operation and maintenance channels).
• Foundation: Solid and level concrete foundation.
• Electrical connections: Strictly follow the drawings for high-voltage input, motor output, auxiliary power, and grounding (extremely important) connections. Professional high-voltage electricians are required for operation.
• Cooling system connections: Ensure unobstructed air ducts or correct water circuit connections (for water-cooled models), with flow/pressure/water quality up to standard.
• Control system integration: Connect I/O signal lines and communication buses.

Commissioning

• Pre-power-on inspection (insulation, wiring, mechanics).
• Auxiliary power-on test.
• Control software parameter configuration (motor data, application macros, protection settings, etc.).
• No-load test (output voltage, waveform, phase sequence).
• No-load test with motor (rotation direction, basic control).
• Load test and optimization (speed loop, current loop tuning).

Maintenance

• Regular inspection:
  • Cleaning: Regularly remove dust inside and outside the cabinet (after power off!), ensure radiators/filters are clean, and fans operate normally (for air-cooled models).
  • Electrical connection inspection: Tighten main circuit and control circuit terminals (according to specified torque, usually requiring power outage).
  • Cooling system inspection: Fan status (air-cooled), water pump, pipeline, filter, and coolant status (water-cooled).
  • Status of key components: Capacitor appearance (no bulging, leakage), resistor status, etc.
• Preventive maintenance:
  • Replace cooling fans according to operating time and environmental conditions.
  • Replace coolant and filters in the water cooling system (for water-cooled models).
  • Inspect, clean, or replace dust filters.
  • Perform functional tests (such as protection function verification).
• Condition monitoring:
  • Use built-in diagnostic tools to monitor operating parameters (temperature, current, voltage, fault records).
  • Analyze operating data to predict potential faults.
• Fault handling:
  • Refer to the fault codes and information displayed on the HMI.
  • Consult the manual for fault diagnosis and troubleshooting.
  • Replace faulty modules (benefiting from modular design).
• Spare parts management: Reserve key wearing parts and modules.

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If you would like to learn more about our products and services, please feel free to contact us at any time!

• Sales Manager : Jinny
• Email : sales5@xrjdcs.com
• Whatsapp/Mobile:+86 15359273791

Global renowned brand cooperation

ABB 丨 GE 丨Allen Bradley  丨  Honeywell 丨   Emerson  丨  Bently Nevada   丨 Westinghouse  

Triconex  丨   Foxboro 丨   ICS Triplex  丨  Hima  丨  Schneider 丨  Yokogawa  丨 Woodward

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Xiamen Xingruijia Import and Export Co., Ltd.

About Logistics

• Geographical Advantages: Located in Xiamen, an important port city, we rely on convenient maritime, air, and land transportation networks to quickly realize domestic and international transportation and shorten delivery time.
• International Logistics Network: Cooperating with global logistics companies, we provide a variety of transportation options, including sea freight and air freight, to ensure that goods are delivered to all parts of the world safely and efficiently.
• Flexible Transportation Methods: According to customer needs, we offer various solutions such as door-to-door service, LCL (Less than Container Load), and FCL (Full Container Load) to help customers reduce costs and improve efficiency.
• Real-time Logistics Tracking: We support real-time tracking of goods, allowing customers to keep abreast of the transportation status at any time to ensure on-time delivery.
• Professional Customs Declaration Services: We provide fast customs declaration and tariff consultation services to ensure smooth customs clearance of international goods and reduce delays.
• High-standard Packaging: We adopt international standard packaging to ensure that goods are safe and undamaged during transportation, and also support customized packaging solutions.