Welcome to our websites!
ABB PFTL101A 0.5KN 3BSE004160R1 Sensor
ABB PFTL101A 0.5KN 3BSE004160R1
1. Product Overview
The PFTL101A is a magnetoelastic tension (force) sensor belonging to the ABB Pressductor series, with a rated measurement range of 0.5 kN (approximately 50 kgf). It realizes force-to-electricity conversion based on the magnetoelastic effect. Widely applied in industrial sites both at home and abroad, this model can provide analog (4‑20 mA) or digital (HART, PROFIBUS PA, FOUNDATION Fieldbus) outputs, making it compatible with various automation systems.
2. Technical Parameters (Core Specifications)
| Parameter | Typical Value | Remarks |
|---|---|---|
| Measurement Range | 0 – 0.5 kN | Suitable for low-tension/light-load scenarios |
| Accuracy Class | ±0.03 % FS | High-precision force measurement |
| Output Signal | 4‑20 mA | Analog/digital compatible |
| Supply Voltage | 24 V DC | Standard industrial power supply |
| Operating Temperature | –30 °C - +80 °C | Adaptable to harsh environments |
| Protection Class | IP66 (IP20/IP67 for some models) | Dustproof and waterproof |
| Overload Capacity | 150 % FS | Short-time impact protection |
| Dimensions | Approximately 65 mm × 125 mm × 45 mm | Compact design |
| Weight | 0.2 – 0.3 kg | Lightweight for easy installation |
| Mounting Method | Threaded/Flange/DIN rail | Multiple mechanical interfaces available |
3. Product Features
- High magnetoelastic sensitivity: Achieves non-contact measurement using the magnetoelastic effect, with fast response and low drift.
- Multi-protocol output: Compatible with 4‑20 mA, HART, PROFIBUS PA, and FOUNDATION Fieldbus, facilitating integration into ABB Automation systems or third-party PLC/DCS.
- High protection class: The IP66 structure can resist dust and strong water flow, suitable for humid or dusty environments such as metal processing, textile, and cable industries.
- Wide temperature adaptability: The operating range of –30 °C - +80 °C meets the requirements of most industrial sites.
- Modular design: The sensor body is separated from the signal conditioning module, enabling convenient on-site replacement or upgrade.
- Reliability: With 150 % FS overload capacity and ±0.05 %/year long-term stability, it ensures accurate operation for a long time.
4. Structure and Composition
- Sensing element: Magnetoelastic film/piezoelectric ceramic, responsible for converting mechanical force into magnetic flux changes.
- Signal conditioning circuit: Built-in amplification, filtering, and temperature compensation circuits to output standardized analog or digital signals.
- Mechanical housing: Made of stainless steel or aluminum alloy, providing IP66 protection and equipped with threaded/flange interfaces.
- Electrical connection: M12 or aviation connector, supporting three-core power cables and signal lines for quick wiring.
- Mounting bracket: DIN rail or flange base, enabling top, side, or embedded installation.
5. Typical Application Fields
| Industry | Specific Scenarios | Value Proposition |
|---|---|---|
| Metal Processing | Tension control in annealing, pickling, and galvanizing production lines | Real-time tension monitoring to prevent material breakage |
| Cable Manufacturing | Tensile tension detection | Ensure product uniformity and improve yield |
| Textile/Film | Tension control of elastic fabrics and films | Tension adjustment to enhance finished product quality |
| Robotics | Force/torque measurement of end effectors | Achieve compliant control and safety protection |
| Automotive Assembly | Fastener torque monitoring | Ensure assembly quality and prevent over-tightening/loosening |
| Medical Equipment | Force feedback of robotic arms | Provide precise force sensing and improve surgical safety |
6. Installation and Maintenance Points
Pre-installation Inspection
- Confirm that the sensor model and measuring range match the on-site requirements.
- Check whether the threaded/flange sealing surface is clean and free of damage.
Mechanical Installation
- Fix with threads or flanges to ensure uniform axial force transmission and avoid tilting.
- If using a DIN rail, first fix the rail bracket, then clamp the module into place.
Electrical Wiring
- Connect the power supply according to the rated voltage (24 V DC) and use shielded cables to reduce noise.
- Connect the output signal line to the PLC/DCS according to the on-site protocol (4‑20 mA, HART, etc.).
Calibration and Commissioning
- Perform zero calibration before initial use and full-scale verification with a known load.
- Monitor the output through the on-site HMI or PLC program to confirm that linearity and drift meet specifications.
Daily Maintenance
- Regularly check the housing seal and thread tightness to prevent errors caused by loosening.
- Remove surface dust and oil stains to keep the sensing element dry.
- Conduct a functional self-test or send it to the factory for calibration every 12 months (the interval can be appropriately shortened according to the frequency of use).
————————————————————————————————————-
If you would like to learn more about our products and services, please feel free to contact us at any time!
- Sales Manager : Jinny
- Email : sales5@xrjdcs.com
- Whatsapp/Mobile:+86 15359273791
Global renowned brand cooperation
ABB 丨 GE 丨Allen Bradley 丨 Honeywell 丨 Emerson 丨 Bently Nevada 丨 Westinghouse
Triconex 丨 Foxboro 丨 ICS Triplex 丨 Hima 丨 Schneider 丨 Yokogawa 丨 Woodward
—————————————————————————————
Xiamen Xingruijia Import and Export Co., Ltd. – Professional Industrial Spare Parts Supplier
We are a high-tech enterprise with years of professional experience in the sales of spare parts for large-scale imported systems, including distributed control systems (DCS), programmable logic controllers (PLC), redundant fault-tolerant control systems, and robot systems. We specialize in the sales and system integration of imported automation system spare parts covering major brands such as ABB, Foxboro, Triconex, Bently Nevada, Ovation, Motorola, Xycom, Allen-Bradley (A-B), Schneider, GE Fanuc, Yaskawa, and Woodward.
Professionalism and Rich Industry Experience
Xiamen Xingruijia boasts extensive industry experience and solid technical accumulation, enabling it to deliver high-quality products and services to clients. With a strong focus on technological R&D and innovation, we have established a comprehensive production line and strict quality control system, which guarantees the reliability and durability of every product we provide.
Customer-Centric Service Philosophy
We prioritize close communication with customers and are capable of offering customized solutions tailored to their specific needs. From pre-sales consultation to after-sales support, Xiamen Xingruijia adheres to a customer-first principle, providing timely responses and professional assistance to ensure an optimal customer experience at every touchpoint.
Diverse Product Portfolio
Our product range is extensive and covers multiple industrial fields, catering to the diverse demands of different clients. Whether for large-scale mass production or personalized custom projects, Xingruijia can supply premium solutions that balance high quality and cost-effectiveness, maximizing value for our customers.
Advanced Technology and Equipment
Equipped with state-of-the-art production facilities and cutting-edge technical processes, we continuously upgrade our technical capabilities to maintain a competitive edge in the market. Through persistent innovation and technological advancement, Xingruijia is able to manufacture products that stand out in terms of performance and market competitiveness.
Superior Geographical Advantage
Based in Xiamen, our enterprise leverages the city’s advantageous geographical location and convenient transportation and logistics network. This enables us to respond to the needs of domestic and international customers more quickly and efficiently, significantly shortening delivery lead times and enhancing supply chain efficiency.
Excellent Corporate Reputation
Xiamen Xingruijia has earned an outstanding reputation in the industry. Guided by the principles of integrity and pragmatism, we have gained the trust of numerous clients and established long-term, stable cooperation partnerships with them, laying a solid foundation for sustainable business development.
Write your message here and send it to us
