ABB RTU560 560CIG10

Overview
The ABB RTU560 560CIG10 (order code 1KGT021600R0001) is a communication interface gateway module designed for the RTU560 series remote terminal unit (RTU) platform. This module serves as the primary communication processor, handling data exchange between the RTU and multiple control center protocols simultaneously. Part of ABB’s Network Control portfolio, the RTU560 system is widely deployed in electrical transmission and distribution SCADA applications, gas and oil pipeline monitoring, and water distribution networks. The 560CIG10 supports up to 16 simultaneous communication channels with protocol conversion capabilities, making it ideal for utilities requiring reliable, secure, and redundant data acquisition.

Key Features

• Multi-protocol communication gateway (IEC 60870-5-101/104, DNP3, Modbus, RP570, Telegyr 8700)
• 4 independent serial ports (RS-232/RS-485 software selectable)
• 2 Ethernet ports (10/100 Base-T, switch function for ring redundancy)
• IEC 61850 client/server support (optional license)
• Built-in firewall with configurable ACL (access control lists)
• Redundancy support: Parallel Redundancy Protocol (PRP) and RSTP
• Real-time data routing to up to 8 master stations
• Time synchronization via SNTP, NTP, or IRIG-B
• Cybersecurity compliant with IEC 62443 (SL2 readiness)
• Operating temperature: -40°C to +70°C (extended range for outdoor substations)

Parameters (Plain Text Format)

• Model designation: 560CIG10 (Communication Interface Gateway, Generation 10)
• Order number: 1KGT021600R0001
• Processor: 32-bit ARM Cortex-A8 (800 MHz)
• Memory: 512 MB DDR3 RAM, 1 GB NAND Flash (application storage)
• Non-volatile configuration storage: 256 MB (NOR Flash)
• Serial communication ports: 4 × software configurable (RS-232 / RS-485 / RS-422), isolation 2 kV
• Serial port baud rates: 300 bps to 115.2 kbps
• Ethernet ports: 2 × 10/100Base-T (RJ45), IEEE 802.3 compliant, auto-negotiation
• Supported protocols (factory load): IEC 60870-5-101 (master/slave), IEC 60870-5-104 (client/server), DNP3 (serial and TCP), Modbus RTU/TCP (master/slave), RP570, ABB Telegyr 8700, COURIER
• IEC 61850 support: Client, server, and GOOSE (optional license 1KGT021600R1001)
• Maximum data points: 10,000 analog + 10,000 binary (expandable to 50,000 each with license upgrade)
• Scan cycle performance: 100 ms for 1000 points (typical)
• Protocol conversion latency: <20 ms (any-to-any)
• Time synchronization: SNTP (RFC 2030), NTP (RFC 1305), IRIG-B (unmodulated, 5 V TTL), GPS PPS input
• Power supply: 24 V DC (18–60 V DC wide range option via external converter) — module draws from RTU560 backplane
• Power consumption: 12 W typical, 18 W maximum
• Redundancy: Hot-standby pair with <50 ms failover (requires second 560CIG10 and redundancy cable)
• Diagnostics: Watchdog timer, syslog (local and remote), SNMP v2c/v3 traps
• Physical dimensions (W × H × D): 45 mm × 130 mm × 160 mm (single-wide RTU560 module)
• Weight: 0.45 kg
• Protection rating: IP20 (requires enclosure for outdoor use)
• MTBF: 250,000 hours @ 40°C (Telcordia SR-332)

Structure & Composition
The 560CIG10 occupies a single slot in an RTU560 subrack (either the 560PSU19 or 560PSU21 chassis). The module is constructed on a 6-layer PCB with controlled impedance traces for Ethernet signals and high-speed memory buses. A die-cast aluminum front panel (painted ABB gray) provides both EMI shielding and mechanical rigidity.

Layer breakdown (front to back):

• Front panel: 4 × DB9M connectors (serial ports), 2 × RJ45 Ethernet ports, 1 × BNC (IRIG-B input), 3 × status LEDs (Power, Run, Error/Redundancy), and a recessed reset pushbutton
• Primary PCB side A: ARM Cortex-A8 processor with heat spreader, DDR3 RAM chips (512 MB total), Ethernet PHY transceivers (2 × DP83848), serial port isolation (ADuM1401 digital isolators)
• Primary PCB side B: NAND and NOR Flash memory, FPGA (Xilinx Spartan-6 for serial protocol offload), watchdog supervisor (MAX6749), real-time clock with battery backup (CR2032, 5-year life)
• Backplane connector: 96-pin DIN 41612 type C, carrying 24 V power, redundant bus, and direct memory access (DMA) channels for shared memory with other RTU560 modules

The module includes a conformal coating option (specify suffix -C in order code) for high-humidity or corrosive environments (e.g., coastal substations or chemical plants). An internal temperature sensor triggers throttling at 75°C and shutdown at 85°C.

Applications

• Electric utility SCADA: Transmission and distribution substation RTU communication to multiple control centers (primary and backup)
• Renewable energy integration: Wind farm and solar plant data aggregation to ISO/RTO and asset management systems
• Oil & gas pipelines: Remote pipeline valve stations and pump station monitoring via satellite or radio backhaul
• Water/wastewater utilities: Regional SCADA master station interface for pump stations, reservoirs, and treatment plants
• Railway electrification: Traction power monitoring with IEC 60870-5-104 to network control center (NCC)
• Legacy system modernization: Replace obsolete communication processors (e.g., ABB 560CIG05, Westinghouse, or Harris D20) while retaining existing field I/O
• Secure gateway applications: Isolate operational networks (NERC CIP compliance) with built-in firewall and data diode emulation

Additional Information

Ordering & Availability

• Standard unit: 560CIG10 (1KGT021600R0001) — no IEC 61850 license
• With IEC 61850: 560CIG10-I (1KGT021600R1001) — includes server and GOOSE support
• Extended temperature variant: 560CIG10-ET (1KGT021600R0002) — rated -40°C to +85°C, conformal coated
• Obsolete status: Active and in production (ABB Network Control continues to support RTU560 platform through at least 2030)

Certifications & Compliance

• EMC: IEC 61000-6-2 (industrial immunity), IEC 61000-6-4 (emissions)
• Safety: IEC 61010-1 (pollution degree 2, installation category II)
• Environmental: RoHS 3 (2015/863/EU), REACH compliant
• Cybersecurity: IEC 62443-4-2 (SL2 ready), NIST SP 800-82 compliant configuration available
• Type tests: Vibration (IEC 60068-2-6), dry heat (IEC 60068-2-2), damp heat cyclic (IEC 60068-2-30), salt mist (IEC 60068-2-52 for -ET variant)

Supported RTU560 Platforms

• 560PSU19 (power supply and subrack, 19″ 4U)
• 560PSU21 (compact subrack, 19″ 2U)
• 560PSU30 (outdoor hardened enclosure, NEMA 4X)

Compatible I/O Modules (via RTU560 backplane)

• 560BIM10 (binary input module)
• 560BOM10 (binary output module)
• 560AIM10 (analog input module, 4–20 mA)
• 560AIM20 (analog input module, thermocouple/RTD)
• 560COM30 (serial communication extension)

Accessories (purchased separately)

• Redundancy cable: 1KGT021600R9001 (1 m shielded)
• IRIG-B distribution amplifier: 560ACC-IRIG (1KGT021600R9010)
• Conformal coating field kit: 1KGT021600R9020 (for on-site application)
• Mounting adapter for 3rd party enclosures: 560ACC-MOUNT (1KGT021600R9030)
• Spare battery (CR2032 with ABB label): 1KGT021600R9040 (10-pack)

Documentation

• User manual: 1KGT150978-EN (192 pages, covers installation and configuration)
• Protocol reference guides: 1KGT150979 (IEC 104), 1KGT150980 (DNP3), 1KGT150981 (Modbus)
• Cybersecurity hardening guide: 1KGT150982-EN (NERC CIP and IEC 62443)
• Firmware release notes: Available at ABB Customer Portal (login required)

Warranty & Support

• Standard warranty: 24 months from shipment
• Extended warranty: Up to 60 months (ABB Customer Service agreement available)
• Technical support: ABB Network Control 24/7 hotline (access code: RTU560-LEVEL2)
• Legacy migration service: ABB offers trade-in credit for 560CIG05 and earlier models toward 560CIG10