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ATLAS PF3107-C-HW Control System Power Module
ATLAS PF3107-C-HW
1. Product Overview
ATLAS PF3107-C-HW is the standard model in the Atlas Copco Power Focus 3100 series of controllers. Featuring a compact design, it is typically used for standalone workstations or control cabinet installation, supporting torque control, angle control, and combined control. Equipped with a built-in intelligent tightening algorithm, this controller is designed to improve the tightening accuracy and traceability of production lines.
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2. Key Specifications
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Specification
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Detailed Information
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Compatible Tools
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Suitable for Tensor 3 to Tensor 7 series electric torque tools
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Output Power
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Approximately 300 Watts (about 0.4 Horsepower)
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Input Voltage
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90–240V AC, 50/60Hz (wide voltage range supported)
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Communication Interface
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The standard model usually supports PROFIBUS interface; some models (such as C-PB-HW) are dedicated to PROFIBUS
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Control Functions
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Supports torque control, angle control, and combined control, suitable for multi-step processes
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3. Product Features
- Compact Design: Small in size, suitable for assembly workstations with limited space.
- High-Precision Control: Built-in intelligent tightening algorithm realizes precise control of torque and angle, ensuring assembly quality.
- Multi-Function Support: Compatible with various models of electric tightening tools (such as Tensor ST, DS, SL series) and supports multiple tightening strategies (torque, angle, combination).
- Industrial-Grade Communication: Supports PROFIBUS communication protocol, facilitating integration into automated production lines.
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4. Structure and Composition
- Power Supply Module: Responsible for converting external alternating current (90-240V) into the direct current voltage required internally.
- Power Amplification Module: The core component that drives the motor, controlling an output power of approximately 300W.
- Communication Module: Enables data exchange with upper computers or PLCs (such as PROFIBUS).
- Control Unit: Built-in CPU and algorithm to execute torque/angle control logic.
- Input/Output Interface: Used to connect electric tools and external sensors.
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5. Application Fields
- Automotive Manufacturing: Tightening of key bolts for engines, chassis, and body structural parts; control of modular workstations such as instrument panels, seats, and doors.
- Construction Machinery: Tightening of medium and high-strength connecting components such as frames and braking systems.
- Automated Production Lines: Embedded control of robotic bolt assembly systems, multi-station collaboration, and automatic identification control logic.
- Others: Assembly of structural parts in home appliance and electrical manufacturing.
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6. Installation and Maintenance Recommendations
Installation Method
Due to its compact design, the PF3107-C-HW is suitable for standalone workstation installation. It is recommended to fix it inside the control cabinet or on the workbench to ensure ventilation and heat dissipation.
Maintenance
- Regularly check the integrity of power connections and communication cables to prevent communication interruptions caused by looseness.
- Regularly clean the dust outside the controller and keep the ventilation holes unobstructed to avoid overheating.
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