1. Core Overview

• Compact Structure: Compact design for easy installation and integration on assembly lines with limited space.
• High-Precision Control: Provides stable and reliable torque control, suitable for scenarios requiring high tightening quality.
• Integration-Friendly: Supports common industrial communication protocols (such as EtherNet/IP, PROFINET, etc.), facilitating quick integration into the existing production line MES system.

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2. Key Specifications (According to PF3107 Series Standards)

• Maximum Torque: Typically 500 Nm or 800 Nm (depending on specific configuration).
• Accuracy Class: Complies with ISO/TS 15098 standard, with an accuracy of usually 0.2% or 0.25%.
• Supply Voltage: 220V or 380V, three-phase.
• Communication Interfaces: Supports industrial communication protocols such as EtherNet/IP, PROFINET, CANopen, etc.

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3. Product Features

• Compact Structure: Compared with traditional torque devices, the PF3107-G-EIP-HW adopts a modular design with a smaller size, making it easy to deploy on assembly lines with limited space.
• Stability and Reliability: Adopting Atlas Copco’s core technology, it can operate continuously and stably in harsh industrial environments, ensuring that every bolt is tightened to the set torque value.
• Easy Integration: Supports common industrial communication protocols such as EtherNet/IP and PROFINET, facilitating quick access to existing automated systems to achieve data traceability and process control.

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4. Structure and Composition

• Driver Body: The core driving component, responsible for converting electrical energy into mechanical torque.
• Electrical Control Box: Responsible for the operation control, parameter setting of the driving device and communication with the upper computer.
• Communication Module: Such as EtherNet/IP module and PROFINET module, used to realize network connection with PLC or MES system.
• Sensor Interface: Used to connect torque sensors for real-time monitoring of torque values.

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5. Application Fields

• Automotive Component Tightening: Especially for key bolt tightening tasks of engines, gearboxes, chassis and body structural parts.
• Small and Medium-Sized Assembly Lines: Suitable for small workstations or automated assembly lines with limited space, capable of completing tightening actions quickly.
• Electric Vehicle Manufacturing: Suitable for high-precision assembly tasks such as power battery modules and electric drive systems.

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6. Installation and Maintenance

Installation

• Position Selection: Due to its compact structure, it is recommended to install it on a fixed bracket of a machine tool or automated assembly line.
• Electrical Connection: Connect the power cable and communication cable (EtherNet/IP or PROFINET) to ensure stable communication.
• Parameter Setting: Set the torque value, tightening sequence and time parameters through HMI (Human-Machine Interface) or upper computer software.

Maintenance

• Regular Inspection: Regularly check whether the electrical connections of the driver body are firm, and whether there is looseness or corrosion.
• Lubrication Maintenance: Regularly check the gearbox oil level, add or replace lubricating oil to ensure smooth mechanical operation.
• Troubleshooting: Quickly locate the fault point through the fault indicator light or HMI interface of the driving device, and replace wearing parts if necessary.

 

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