Product Overview

Technical Parameters

• Compatible Tools: Specifically designed for high-power electric tools of the Tensor series (such as 8/9 Nutrunner).
• Control Modes: Supports torque control, angle control and composite control, suitable for single tightening and multi-stage tightening (Pre-torque + Final torque).
• Communication Interfaces:

  Program Capacity: Supports storing hundreds of tightening programs, with high-capacity non-volatile memory (Flash).

  • Industrial Bus: Supports DeviceNet (DN), facilitating communication in CANopen or DeviceNet networks.
  • Ethernet: Some models may support Ethernet or PROFINET (please confirm according to specific configuration).
  • Serial Port/IO: Supports RS232 or standard IO signal interface.
• Power Supply: Input power is AC 100–240V (single-phase), supporting a wide voltage range.

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Product Features

• High-Power Drive: Specifically designed for high-torque tools, it can provide greater output power, suitable for tightening large bolts (such as 15mm and above).
• Advanced Tightening Control Algorithm: Built-in fault identification function (such as thread slipping, missing tightening, over-torque), which can real-time monitor the tightening status and automatically protect the equipment.
• Multi-Protocol Compatibility: Supports multiple industrial communication protocols (DeviceNet, Ethernet), facilitating integration with PLC and MES systems to achieve real-time data collection and upload.
• Focus Identification Function: Some models support tightening point identification (Focus Control), which can automatically find the tightening point and execute the tightening program to improve efficiency.

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Structure & Components

• Core Control Unit: Designed based on the PB (Power Base) platform, it is small in size but powerful in performance.
• Communication Module: Integrates DeviceNet (DN) or Ethernet interface module to support network communication.
• Input/Output Module: Provides multiple digital inputs, analog inputs and relay outputs, facilitating linkage with external sensors and actuators.
• Storage Module: Equipped with high-capacity non-volatile memory (Flash) for storing tightening programs and process parameters.

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Application Areas

• Automobile Manufacturing: Used for high-precision tightening of key points such as body welding bolts, chassis components and engine assembly.
• New Energy: Tightening scenarios requiring high torque such as lithium battery module assembly and charging pile installation.
• Construction Machinery: Assembly of heavy machinery components such as large hydraulic equipment and bucket connectors.
• Shipbuilding: Used for bolt sealing and tightening of key structural components.

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Installation & Maintenance

Installation Methods

• DIN Rail Installation: Supports DIN rail fixing, suitable for embedded installation in industrial control cabinets.
• Panel Installation: Supports panel fixing, facilitating on-site debugging and operation.

Maintenance Recommendations

• Environmental Cleanliness: Keep the installation environment dry and clean to avoid dust entering the radiator and ventilation ports.
• Regular Calibration: It is recommended to perform torque calibration regularly to ensure control accuracy.
• Firmware Upgrade: Perform firmware upgrade and parameter debugging through ATLAS Copco official software (such as ToolsTalk) to ensure the system is compatible with the latest communication protocols.

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