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ATLAS PF4000-G-DN-HW Analog Remote Unit
ATLAS PF4000-G-DN-HW
1. Overview
The Atlas Copco PF4000‑G‑DN‑HW is the graphical (G) version of the Power Focus 4000 series, specifically designed to drive and control Tensor series electric tools (such as Nutrunners and Torque Wrenches). It integrates a driver, power supply, control logic, and DeviceNet communication functions, making it suitable for high-precision, high-reliability automated assembly systems.
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2. Key Specifications
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Specification
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Description
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Power Supply
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90‑120V / 180‑240V AC, Single-Phase
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Communication Protocol
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DeviceNet (DN), Supports Fieldbus Integration
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Version Type
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G (Graphical Version) with Local LCD Color Display, Supporting Graphical Interface Operation
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Compatible Tools
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Atlas Copco Tensor S, ST, ETX Series Electric Tools
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Control Functions
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Multi-stage Torque Control, Combined Control (Torque + Angle), Yield Control, Automatic Power-off Function
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Data Functions
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Real-time Data Collection, Trend Analysis, Tightening Process Traceability
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Installation
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Equipped with Standard Mounting Plate, Supports 1/2″ or 3/4″ Machine Panel Mounting
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Environmental Requirements
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Operating Temperature: 5‑40℃, Relative Humidity: 20‑80% (No Condensation)
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3. Product Features
- Graphical Operation Interface: Equipped with a color LCD, allowing on-site operators to intuitively set parameters and monitor status without using handheld devices.
- Multi-Protocol Compatibility: Built-in DeviceNet communication module for easy integration into PLC or DCS systems, enabling centralized monitoring and management.
- Intelligent Tightening Logic: Supports Yield Control (cutting off at the torque critical point), improving production efficiency and preventing over-tightening.
- Data Traceability: Real-time recording of tightening data (torque, angle, time) for each bolt, which can be exported via USB or network interface to meet quality management requirements.
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4. Structure and Composition
- Power Supply/Driver Unit: Built-in power module to directly drive the motor.
- Control Processor: Responsible for executing control algorithms and communication protocols.
- Local Display and Operation Panel: Graphical touch or button interface (depending on specific hardware).
- Communication Interface: DeviceNet interface (usually 9‑pin M12) for fieldbus connection.
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5. Typical Application Areas
- Aerospace Assembly: Requires extremely high tightening precision and complete quality traceability.
- High-end Automobile Manufacturing: Engine and chassis component assembly.
- Energy Battery Manufacturing: Bolt fixing of battery modules.
- Railway and Construction Machinery: Assembly of large structural components.
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6. Installation and Maintenance
Installation
- Panel Mounting: Fix the base to the 1/2″ or 3/4″ mounting panel of the machine tool with standard screws.
- Wiring: Connect the power cord (ensure matching with grid voltage) and DeviceNet communication cable.
- Tool Connection: Connect the corresponding electric tool (Nutrunner) to the controller via a cable.
Maintenance
- Preventive Inspection: Regularly check terminal blocks, clean heat sinks, and verify that the display screen is functioning normally.
- Software Update: Perform firmware upgrades via USB or fieldbus to obtain the latest functions and security patches.
- Troubleshooting: Use local error code display or communication network to read fault logs for quick problem location.
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