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GE 193X378ACG01 control module
GE 193X378ACG01
193X378ACG01 is a high-performance servo control module produced by FANUC, a subsidiary of General Electric (GE). It serves as a core component of the FANUC series CNC system. Adopting advanced digital signal processing technology and precise motion control algorithms, this module is specifically designed for high-precision CNC machine tools and industrial automation equipment. As the “brain” of the servo drive system, 193X378ACG01 is responsible for real-time processing of position, speed, and torque commands, ensuring that the motor accurately executes complex motion trajectories. Its outstanding control performance enables processing equipment to achieve micron-level positioning accuracy and excellent dynamic response, meeting the strict requirements of modern manufacturing for high-efficiency and high-precision processing.
This control module integrates a powerful 32-bit RISC processor and a dedicated motion control ASIC, capable of handling multi-axis simultaneous control tasks at the same time. Through a high-speed fieldbus, it maintains real-time communication with the upper-level CNC system and lower-level servo drives, ensuring the synchronization and coordination of the entire motion control system. 193X378ACG01 supports multiple control modes, including position control, speed control, and torque control, which can be flexibly configured according to different processing needs. Its robust industrial-grade design and comprehensive self-protection functions guarantee reliable operation of the equipment in harsh industrial environments, making it a key component for improving the performance of CNC equipment.
Product Parameters
- Product Model: 193X378ACG01
- Manufacturer: GE Fanuc (FANUC)
- Product Type: Servo Control Module
- Processor: 32-bit RISC Processor
- Number of Control Axes: Up to 4 axes
- Control Cycle: 125μs
- Command Resolution: 0.0001mm
- Position Accuracy: ±1 pulse
- Speed Control Range: 1:5000
- Feedback Interface: Absolute/Incremental Encoder
- Communication Interface: FSSB Fiber Optic Bus, I/O Link
- Operating Voltage: 24VDC ±10%
- Power Consumption: Maximum 25W
- Operating Temperature: 0°C to 55°C
- Storage Temperature: -20°C to 75°C
- Protection Class: IP20
Structure and Composition
193X378ACG01 adopts a standard European card structure with dimensions of 233.35mm × 175.26mm, and is equipped with a high-quality 4-layer PCB board. The front of the module is configured with multiple LED status indicators, which display real-time information such as power supply, operating status, and alarm codes. The rear edge is equipped with two high-density 96-pin European connectors for data and power connection with the backplane. The internal core of the module includes a main processor unit, a dedicated motion control chip, a memory unit, and a communication interface circuit.
The main processor uses a high-performance 32-bit RISC chip, responsible for motion trajectory calculation and system management. The dedicated motion control ASIC implements precise servo algorithm processing, including the control of position loop, speed loop, and current loop. The memory system includes 8MB of SDRAM and 4MB of Flash memory, which are used for running programs and storing parameters respectively. The communication part integrates an FSSB (FANUC Serial Servo Bus) fiber optic interface controller to ensure high-speed data exchange with servo drives. The power management unit provides multi-channel isolated DC-DC conversion, supplying stable operating voltage to each functional module.
193X378ACG01 is widely used in various high-precision CNC processing equipment. In the automotive manufacturing field, it is used for motion control of engine production lines, transmission machining centers, and body welding equipment, ensuring the consistency and reliability of mass production. In the aerospace industry, it is suitable for 5-axis machining centers, composite material tape laying machines, and aircraft structural part milling equipment, meeting the high-precision processing requirements of complex parts.
In the mold manufacturing industry, this module drives EDM machines, precision grinders, and high-speed milling machines to achieve fine processing of mold cavities. In the general machinery field, it is used in turning centers, milling centers, and multi-tasking machines, providing flexible motion control solutions. In addition, 193X378ACG01 can provide accurate and reliable servo control in semiconductor equipment, industrial robots, and automated production lines, making it an indispensable key component in modern smart manufacturing.
Installation and Maintenance
- Preparation Before Installation: Before installing 193X378ACG01, it is necessary to confirm that there is appropriate slot space and backplane compatibility in the control cabinet. Prepare an anti-static wristband and special tools, and ensure the working environment is clean and dust-free. Check the stability of the power supply and confirm that the 24VDC power supply is within the allowable fluctuation range.
- Maintenance Recommendations: Regularly check the tightness of the module connectors to ensure reliable contact. Monitor the module operation status through the status LEDs; a steady green light indicates normal operation, while a flashing red light indicates the need for attention. Regularly back up system parameters to prevent data loss. Keep the heat dissipation air duct unobstructed and clean the air filter regularly. In case of failure, quickly locate the problem through alarm codes, and contact professional technicians for maintenance if necessary.
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- Improve Production Efficiency: Through automation transformation, we realize the automation and intellectualization of the production process. This greatly improves production efficiency and reduces production costs.
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