GE 8421-CC-PS
The GE 8421-CC-PS is a power supply module under the General Electric (GE) Bently Nevada 3500 Series, specifically designed for industrial machinery protection systems. It is suitable for monitoring and controlling critical equipment such as gas turbines, steam turbines, and compressors. This module provides stable and isolated DC power to the Bently Nevada 3500 Rack, ensuring the reliable operation of monitoring modules for vibration, temperature, displacement, and more. It serves as a core guarantee for the high availability of the 3500 system.
Product Specifications
- Product Model: 8421-CC-PS
- Manufacturer: General Electric (GE) / Bently Nevada
- Product Type: Power Supply Module
- Input Voltage: 120/240V AC (±10%), 50/60Hz (switchable)
- Output Voltage: +5V DC, ±15V DC (multiple isolated outputs)
- Output Power: 60W (total continuous power)
- Load Regulation: ±1% (full load to no load)
- Isolation Voltage: 1500V AC (input to output)
- Protection Functions: Overcurrent protection (self-recovering), overvoltage protection (latching)
- Operating Temperature Range: -30°C to +65°C (-22°F to +149°F)
- Protection Class: IP20 (must be installed in a control cabinet)
- Installation Method: Insert into the 3500 Rack, occupying 1 slot
- Status Indication: LED displays input/output power status and faults
- Certification Standards: UL 508, CSA C22.2 No. 14, IEC 61010-1
Structure and Composition
The 8421-CC-PS adopts a modular industrial design, with main components including:
- Input Filter Circuit: EMI filter to suppress power grid surges and high-frequency noise.
- Rectification and PWM Control: High-frequency switching topology (e.g., flyback type) to improve conversion efficiency (≥85%).
- Multiple Output Isolation: Independent transformer windings to generate +5V (for digital circuits) and ±15V (for analog circuits) power supplies.
- Monitoring and Protection Circuit: Voltage/current sampling chips to feed back status to the 3500 Frame Interface Module (e.g., 3500/15) in real time.
- Heat Dissipation Management: Aluminum substrate + thermal grease, dissipating heat through the rack backplane.
- Connectors: Backplane interface for power supply and status signal transmission.
Key Features and Advantages
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High-Reliability Power Output
- Multiple isolated outputs to avoid mutual interference between digital and analog circuits.
- ±1% load regulation to ensure voltage stability (even in case of sudden load changes).
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Intelligent Monitoring and Protection
- Overcurrent protection (self-recovering) and overvoltage protection (latching, manual reset required).
- Real-time fault reporting (e.g., +5V failure) via LEDs and backplane signals.
-
Seamless 3500 System Integration
- Natively compatible with the Bently Nevada 3500 Rack (e.g., 3500/15 Frame Interface Module), supporting plug-and-play.
- Hot-swap support (when allowed by the system), eliminating the need for shutdown during maintenance.
-
Industrial-Grade Durability
- Wide operating temperature range of -30°C to +65°C, adapting to the environment of gas turbine control cabinets.
- Compliance with the UL 508 industrial power supply standard.
Application Fields
The 8421-CC-PS is optimized for the following scenarios:
- Power Generation Industry: Core power supply for the Bently Nevada 3500 monitoring system of gas turbines/steam turbines.
- Oil and Gas Industry: Backup power unit for vibration monitoring systems in compressor stations.
- Industrial Drives: Power supply module for large motor protection systems.
Typical Application Case: In a combined cycle power plant, the 8421-CC-PS supplies power to the entire 3500 Rack (including the 3500/42M Vibration Monitoring Module), ensuring the continuous operation of vibration protection logic.
Installation and Maintenance
Installation Points
- Operate under power-off conditions (or confirm the system supports hot-swap).
- Check the input voltage setting (select 120V/240V AC via jumpers).
- Ensure the rack backplane slot is clean and free of corrosion.
Maintenance Recommendations
- Measure the output voltage ripple annually (should be ≤50mV p-p).
- Regularly check if the heat dissipation air duct (if any) is blocked.
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