Schneider TSXP57104M

The TSXP57104M is a Unity Processor from Schneider Electric, serving as the high-end PLC CPU in the TSX PREMIUM series. It can be configured in a 2-rack (12-slot) or 4-rack (4/6/8-slot) structure, powered by 5V DC with a rated current of approximately 850 mA. Engineered for the overall management of industrial automation sites, this processor features 8 dedicated application channels and supports PCMCIA memory expansion cards to enhance RAM capacity.

Key Technical Specifications

• Power Supply: 85‑264 VAC (internal power supply) or 18‑31.2 VDC (non-isolated) / 18‑62.4 VDC
• Power Consumption: 440 mA @ 5 V DC (non-isolated) or 850 mA @ 5 V DC
• Task Structure: 1 main task, 1 fast task, and up to 32 event tasks; fast task processing time: ~0.3 ms, main task processing time: ~1 ms
• Instruction Execution Time (without PCMCIA card): Boolean operations: 0.5 µs, Word/Fixed-point arithmetic: 0.62 µs; (with PCMCIA card): 0.6 µs and 0.87 µs respectively
• Instruction Throughput: Approximately 1.05 Kinst/ms (without card) or 0.85 Kinst/ms (with card)
• Memory: Internal RAM 32 Kwords (program + data), expandable via PCMCIA card
• Communication Interfaces: 2 × 8-pin mini-DIN (TER, AUX), supporting multiple fieldbuses including Ethernet, FIPIO, CANopen, and AS-Interface
• Environment: Operating temperature: 0 °C-70 °C, Storage temperature: –20 °C-85 °C, Protection class: IP20, Compliant with international standards such as IEC 61131-2 and IEC 61850
• Dimensions/Weight: Net weight: approx. 0.38 kg (5 lb)

Product Features

• High Processing Speed & Large Memory Capacity: Separated fast and main tasks with microsecond-level instruction execution, ideal for real-time control.
• Flexible Task Structure: Supports up to 32 event tasks, facilitating modular design of complex logic.
• Rich Communication Options: Built-in Ethernet, FIPIO, CANopen, AS-Interface, etc., meeting multi-protocol fieldbus requirements.
• Expandable Storage: RAM expansion via PCMCIA card for increased storage space of large-scale programs.
• Wide Power Supply Range: 85-264 VAC or 18-62.4 VDC, compatible with various power configurations.
• Compliance with Multiple International Safety & Environmental Standards: IEC 61131-2, IEC 61850, CSA, DNV GL, etc., suitable for global markets.

Structure & Composition

• CPU Unit (Unity Processor)
• Power Supply Module (internal or external power supply)
• Communication Interface Board (mini-DIN ports, Ethernet port)
• PCMCIA Expansion Slot (for memory cards)
• Indicators: RUN (green), I/O Fault (red), ERR Fault (red), TER Activity (yellow)

Typical Application Areas

• Discrete Manufacturing: Production lines requiring high-speed real-time control, such as CNC machine tools, automatic packaging lines, and assembly robots.
• Process Control: Monitoring and regulation of continuous production processes in chemical, food and beverage, pharmaceutical, and other industries.
• Energy Management: Power plants, distribution automation, wind/solar inverter control.
• Building & Facility Automation: Centralized management of HVAC, lighting, and security systems in large buildings.
• Transportation: Control centers for rail transit and port automation equipment.

Installation & Maintenance Guidelines

Pre-Installation Checks

• Verify that the power supply voltage complies with the range of 85-264 VAC or 18-62.4 VDC.
• Ensure the rack slot configuration (2-rack/12-slot or 4-rack/4-6-8-slot) matches the selected modules.
• Confirm consistency between communication interfaces (TER, AUX) and fieldbus wiring.

Mechanical Installation

• Insert the CPU unit into the corresponding rack slot and ensure the buckle is securely locked.
• Fix the rack with screws to prevent poor contact caused by vibration.

Electrical Wiring

• Connect programming/debugging terminals (TER) and peripherals (AUX) via mini-DIN ports.
• Insert a compliant PCMCIA card if memory expansion is required.

Software Configuration

• Use Schneider’s official Unity Pro or EcoStruxure control software for project downloading.
• Divide program blocks according to the task structure (main task, fast task, event task) and utilize event tasks for asynchronous responses.

Debugging & Verification

• Monitor system status via RUN, I/O, and ERR indicators.
• Perform online monitoring and diagnosis to check if instruction execution time and task cycles meet design requirements.

Routine Maintenance

• Regularly inspect power supplies and terminal blocks to prevent loosening or corrosion.
• Perform firmware upgrades every 12 months to obtain the latest security patches and functional optimizations.
• For PCMCIA card users, replace the card every 2 years to avoid storage errors due to aging.

Troubleshooting

• ERR Red Light On: Check if the CPU unit or power supply module is overheated or if there is abnormal power supply.
• I/O Red Light On: Inspect module slots or fieldbus connections.
• TER Yellow Light Flashing: Indicates programming/debugging terminal activity; confirm if there are unfinished online downloads.

If you would like to learn more about our products and services, please feel free to contact us at any time!

• Sales Manager : Jinny
• Email : sales5@xrjdcs.com
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