XYCOM 4812

XYCOM 4812 is a modular industrial controller launched by XYCOM, designed for scenarios such as on-site automation, process monitoring, and Distributed Control Systems (DCS). Adopting a low-power chip design combined with a passive heat dissipation structure, the product achieves energy efficiency and reliability for long-term operation. Its modular pluggable structure supports hot swapping, enabling quick replacement and maintenance, making it suitable for industrial sites requiring high availability.

Key Specifications

• Operating Voltage: 24 V DC (accepts 18 ~ 30 V range)
• Communication Interfaces: RS-485, Ethernet (10/100 Mbps), and XVME bus
• Processor: Optional Intel Xeon series (customizable)
• Storage: Expandable up to 64 GB HBM (High Bandwidth Memory)
• Protection Class: IP65, suitable for environments with heavy dust, humidity, or corrosive gases
• Operating Temperature: -20 °C ~ +60 °C
• Dimensions: 150 mm × 100 mm × 50 mm (Width × Depth × Height)

Product Features

• Low Power Consumption + Efficient Heat Dissipation: Equipped with low-power chips and passive heat dissipation, reducing operational energy consumption and extending service life.
• Modular Design: Pluggable modular structure supports hot swapping, minimizing maintenance time and downtime losses.
• Multi-Protocol Compatibility: Built-in industrial communication interfaces such as RS-485, Ethernet, and XVME, facilitating integration with field buses and upper-level systems.
• High Reliability: IP65 protection class and wide operating temperature range ensure stable operation in harsh industrial environments.
• Scalability: Both processor and storage can be customized on demand, meeting different scale requirements from small control stations to large distributed control systems.

Structure and Composition

• Power Supply Module: Responsible for 24 V DC power supply and providing overvoltage and overcurrent protection.
• Communication Board: Integrates RS-485, Ethernet PHY, and XVME interfaces to realize multi-bus interconnection.
• Processing Unit: Provides computing and control logic based on Intel Xeon (or other optional CPUs).
• Storage Expansion Slot: Supports DDR/HBM memory modules to meet real-time data processing needs.
• Heat Dissipation Structure: Full aluminum heat sink and passive heat dissipation hole design ensure chips maintain safe operating temperatures under high loads.
• Enclosure: IP65-compliant metal enclosure with dustproof and waterproof seals.

Typical Application Areas

• Industrial Automation Control Stations: Cooperates with HMI/PC chassis to realize on-site parameter setting, fault diagnosis, and human-machine interaction.
• Manufacturing Production Lines: Used for machine debugging, process monitoring, and real-time data collection.
• Heavy Industries such as Energy, Petrochemical, and Metallurgy: Provides reliable control and monitoring in high-temperature, humid, or dusty environments.
• Logistics and Warehousing Systems: Used for equipment status monitoring and control of automated conveyor lines.
• Other scenarios requiring distributed control or on-site monitoring, such as water treatment and environmental monitoring.

Installation and Maintenance Guidelines

Pre-Installation Preparation

• Disconnect the main power supply and confirm the on-site voltage is within the 18 ~ 30 V DC range.
• Check if the chassis gasket and protective cover are intact to ensure IP65 protection is not compromised.

Hardware Installation

• Fix XYCOM 4812 to the cabinet or on-site bracket using the screws and washers provided in the package.
• Insert RS-485, Ethernet, or XVME cables into the corresponding ports according to the wiring diagram, ensuring the connectors are tightly locked.
• For hot-swap module replacement, first take the corresponding module offline in the system software, then pull out the old module and insert the new one.

Software Configuration

• Log in to the controller via Ethernet or serial port, and use the configuration tool provided by the manufacturer to set parameters such as IP, baud rate, and station number.
• Configure I/O points, analog channels, and alarm thresholds according to on-site requirements.

Commissioning and Acceptance

• Perform power-on self-test to confirm all indicators and communication status are normal.
• Read real-time data through on-site instruments or upper-level systems to verify the accuracy of collection and control commands.

Daily Maintenance

• Regularly check for dust accumulation on the heat sink surface and clean with compressed air if necessary.
• Inspect power input terminals and grounding conditions every six months to prevent loosening or corrosion.
• Monitor system logs and handle abnormal alarms in a timely manner to ensure long-term stable operation of the controller.

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If you would like to learn more about our products and services, please feel free to contact us at any time!

• Sales Manager : Jinny
• Email : sales5@xrjdcs.com
• Whatsapp/Mobile:+86 15359273791

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