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ABB 3BHB030310R0001 5SHY4045L0006 CPU Module
ABB 3BHB030310R0001 5SHY4045L0006
1. Overview
3BHB030310R0001 is a main control/CPU module provided by ABB for medium/high voltage frequency conversion systems. It is often used in conjunction with 5SHY4045L0006 (IGCT power semiconductor module). Together, they form the core control and power conversion unit of ABB System pro M or AC 800M series, suitable for high-power scenarios such as industrial automation, energy, and rail transit.
2. Key Technical Specifications
| Item | 3BHB030310R0001 (Main Control) | 5SHY4045L0006 (IGCT Module) |
|---|---|---|
| Rated Voltage | 230 V / 400 V (Control Side) | 4.5 kV ~ 5 kV (Typical) |
| Rated Current | 40 A | 45 A ~ 2500 A |
| Short-Circuit Breaking Capacity | 25 kA (Control Side) | 25 kA ~ 36 kA (High-Voltage Side) |
| Operating Temperature Range | –25 ℃ ~ +70 ℃, –20 ℃ ~ +70 ℃ | –40 ℃ ~ +70 ℃, –25 ℃ ~ +70 ℃ |
| Protection Class | IP20 (Inside DIN Rail) | IP20 ~ IP54 |
| Dimensions | Approximately 217 mm × 68.5 mm × 63 mm | Approximately 500 mm × 300 mm × 200 mm |
| Communication Interfaces | Ethernet, RS-232/485, CAN, USB, etc. | Supports standard industrial buses, directly couplable with controllers |
| Main Functions | High-speed processing, PLC/CPU, hot-swappable, fault self-diagnosis | High-efficiency IGCT switching, low on-state voltage drop, fast switching, overcurrent/overtemperature protection |
3. Product Features
- Modular Design: Both adopt DIN rail or bolted slot mounting for quick on-site assembly, maintenance, and upgrades.
- High Reliability: The IGCT module combines the low on-state loss of thyristors and fast turn-off characteristics of MOSFETs, suitable for high-current and high-voltage environments. The main control module features hot-swappable and self-diagnostic functions to enhance system availability.
- Wide Temperature/Voltage Adaptability: The operating temperature range covers –40 ℃ ~ +70 ℃, meeting the needs of harsh industrial sites.
- Multiple Communication Protocols: Supports Ethernet, CAN, Profibus, Modbus, etc., facilitating integration with upper-level systems or field buses.
- Safety Protection: Built-in overcurrent, overtemperature, short-circuit protection, and mechanical/electrical interlocking, complying with IEC 60947-2 standards.
4. Structure and Composition
3BHB030310R0001
- CPU motherboard (high-performance embedded processor)
- Power supply module (24 V DC input)
- Communication interface card (Ethernet, RS-232/485, CAN)
- Expansion slots (for I/O and function cards)
- Heat sink/fan (natural or forced air cooling)
5SHY4045L0006
- IGCT power semiconductor chipset
- Low-impedance conduction path (copper/aluminum heat sink)
- Terminal block (high-current wiring)
- Protection circuit (overcurrent, overtemperature, short-circuit)
- Housing (aluminum alloy, IP20/IP54)
5. Typical Application Fields
| Industry | Specific Scenarios |
|---|---|
| Power System | Medium-voltage variable frequency drives, distribution automation, microgrid inverters |
| Industrial Automation | High-power motor drives, steel, mining, chemical production lines |
| Rail Transit | Train traction inverters, station power supply systems |
| Renewable Energy | Power modules for wind power and photovoltaic inverters |
| Marine and Aviation | High-power power management, ship propulsion systems |
6. Installation and Maintenance Guidelines
- Installation Method: Use standard DIN rail or bolted slot fixing. Ensure the module is placed horizontally to avoid poor contact caused by vibration.
- Wiring Requirements: High-current terminals should use busbars or bolted wiring complying with IEC 60204-1 standards, ensuring the tightening torque meets the manufacturer’s specifications.
- Heat Dissipation Management: The IGCT module generates a lot of heat, so forced air cooling or water cooling systems are recommended. The main control module can use natural air cooling or small fans.
- Electrical Protection: Add overcurrent, overvoltage, and ground fault protection relays in the distribution cabinet. Use the module’s built-in self-diagnostic function for online monitoring.
- Hot-Swapping: When replacing 3BHB030310R0001 during system operation, be sure to cut off the power supply first or use the hot-swapping function to prevent transient impact.
- Regular Inspection: Check terminal tightness, heat sink cleanliness, module indicator lights, and self-diagnostic logs every 6 to 12 months, and replace aging components in a timely manner.
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- Email : sales5@xrjdcs.com
- Whatsapp/Mobile:+86 15359273791
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