ABB XVC772A102 3BHE032285R0102 Control Board/Module
ABB XVC772A102 3BHE032285R0102
The ABB XVC772A102 3BHE032285R0102 is a high-performance control board/module belonging to ABB’s ACS2000 series. Engineered as a core component for industrial automation, it is widely integrated into Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), robotics, CNC machine tools, and large-scale servo systems. Originating from Sweden, this module comes with a 12-month warranty, operates on 24 VDC power supply, and delivers reliable performance across an extended temperature range of -40 °C to +85 °C.
Key Technical Specifications
| Parameter | Details |
|---|---|
| Operating Temperature Range | -40 °C to 70 °C (operational); -40 °C to 85 °C (storage) |
| Input Voltage | 24 VDC |
| Power Consumption | Approximately 3 W (low-power design) |
| Dimensions & Weight | 95 mm × 45 mm × 120 mm; around 100 g |
| Communication Interfaces | Ethernet, RS-485; supports multi-protocol (100 Mbps full-duplex, protocol conversion latency <50 µs) |
| Digital I/O | 16 digital inputs, 16 digital outputs |
| Memory Capacity | 256 KB |
| Protection Rating & Standards | IP20; compliant with MIL-STD-810G vibration standards |
| Rated Voltage/Current (DC Contactor Version) | 1000 VDC, 315 A; breaking capacity 10 kA, making capacity 8 kA |
Product Features
- Modular Design
Compact and robust structure enables easy on-site installation and replacement, minimizing system downtime.
- High Reliability
Equipped with dual-core ARM Cortex-R5 processors running in lockstep mode, the module achieves redundant hot-swap switching time of less than 5 ms, ensuring zero data loss during system transitions.
- Strong Anti-interference Capability
Features 100 Mbps electrically isolated communication with anti-interference performance exceeding 1500 Vrms, suitable for harsh industrial environments with high electromagnetic noise.
- Multi-protocol Support
Simultaneously runs three heterogeneous protocols, enabling seamless integration with various fieldbuses and upper-level control systems.
- Low Energy Consumption
With a power draw of only 3 W, it is an ideal choice for energy-efficient control systems.
- Comprehensive Safety Protection
Integrates arc protection, overvoltage protection, and maintains insulation resistance of ≥100 MΩ to ensure operational safety.
Structure & Components
- Core Processing Unit: Dual-core ARM Cortex-R5 lockstep processor for high-speed, fault-tolerant data processing.
- Communication Module: Ethernet and RS-485 interfaces paired with corresponding photoelectric isolation circuits to enhance signal stability.
- I/O Expansion Board: Provides 16 digital inputs, 16 digital outputs, and optional analog I/O (depending on specific configurations).
- Power Management: Built-in 24 VDC power supply module with overvoltage and undervoltage protection functions.
- Thermal & Mechanical Structure: Metal housing with heat sinks, designed to withstand vibration and shock conditions in industrial settings.
Typical Application Fields
- Distributed Control Systems (DCS) and process automation
- Robotics control and CNC machine tools
- Drive and monitoring of packaging machinery, conveyor belts, pumps, fans, and compressors
- Photovoltaic (PV) DC contactors (specific models)
- Industrial fieldbus gateways and multi-protocol conversion scenarios
Installation & Maintenance Guidelines
Pre-installation Checks
- Verify that the power supply voltage matches 24 VDC and the ambient temperature falls within the specified range.
- Inspect the module housing for any physical damage before installation.
Mounting Requirements
- Secure the module to cabinets or guide rails using screws or clips, ensuring unobstructed heat dissipation channels.
Wiring Instructions
- Connect digital I/O, communication interfaces, and power supply in accordance with the wiring diagram.
- Use shielded cables compliant with IEC standards to minimize electromagnetic interference (EMI).
Initial Power-up
- Perform a no-load test before applying full power to check for short circuits or abnormal current draw.
Software Configuration
- Configure parameters via ABB Compact Control Builder or compatible PLC programming software. It is recommended to use the latest firmware version for optimal performance.
Regular Maintenance
- Every 6 months: Inspect wiring tightness and clean heat sinks to maintain thermal efficiency.
- Every 12 months: Conduct a full functional self-test to verify I/O performance, communication stability, and redundant switching capability.
- If abnormal noise or excessive temperature rise is detected, replace heat sinks or inspect internal fans (if equipped) promptly.
If you would like to learn more about our products and services, please feel free to contact us at any time!
- Sales Manager : Jinny
- Email : sales5@xrjdcs.com
- Whatsapp/Mobile:+86 15359273791
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ABB 丨 GE 丨Allen Bradley 丨 Honeywell 丨 Emerson 丨 Bently Nevada 丨 Westinghouse
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Company Advantages & Services
- With years of experience in the industrial control industry, we maintain a large inventory of products.
- We stand at the industry forefront, offering competitive pricing and reliable quality assurance.
- Our product range covers diverse models and specifications, including rare and discontinued items.
- Free replacement is available within 15 days if quality issues arise.
