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ATLAS PF3102-C-EIP-HW Analog Output Module
ATLAS PF3102-C-EIP-HW
1. Overview
ATLAS COPCO PF3102-C-EIP-HW is one of the core controllers of the tensioning system (Tensor SL) and belongs to the Power Focus series. It is mainly used to drive and control electric tightening tools (Nut Runners), realizing efficient and reliable automatic assembly operations through precise torque control and data signal transmission.
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2. Technical Parameters
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Parameter
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Specification
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Description
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|---|---|---|
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Model
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PF3102-C-EIP-HW
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Standard Model
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Power Supply
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90–120V / 180–240V AC 50/60Hz
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Dual Voltage
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Power
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About 300W
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Slightly different depending on configuration
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Communication
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EIP (Ethernet/IP)
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Supports Industrial Ethernet Communication
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Compatibility
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Compatible with Tensor 3 to Tensor 7 series tools
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Compatible with S4, S7, DS series via adapter
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Shape
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Typical industrial control cabinet size
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Easy to install in standard industrial cabinets
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3. Key Features
- Industrial-grade Reliability: IP65 protection rating, dustproof and waterproof, suitable for harsh industrial environments.
- High-precision Tensioning: Used with tensioning tools, it can achieve torque control with 0.1% precision.
- Data Traceability: Built-in storage and communication module, supporting data recording and traceability of process parameters.
- Modular Design: Easy to maintain and quick for fault diagnosis.
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4. Structure and Components
The ATLAS PF3102-C-EIP-HW controller usually includes the following core modules:
- Main Control Unit: Built-in microprocessor and power module, responsible for core computing.
- Communication Interface Module: EIP interface, Ethernet/IP interface, used for communication with PLC or MES systems.
- Input/Output Interface: Digital and analog input/output terminals for receiving sensor signals or controlling external devices.
- Tightening Torque Control Module: Specifically responsible for the torque control logic during the tensioning process.
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5. Application Areas
- Automotive Manufacturing: Tightening of key bolts for engines, gearboxes, chassis and body structural parts.
- Rail Transit: High-torque tightening of structural connections, braking systems and suspension components.
- Construction Machinery: Assembly of large mechanical structures.
- Aerospace: High-precision assembly requirements.
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6. Installation & Maintenance
Installation Guide
- Power Supply Check: Confirm that the on-site power supply voltage matches the equipment power supply range (90–240V).
- Grounding Treatment: Ensure the control cabinet has good grounding to prevent electrostatic interference.
- Connect Tensioning Tools: Connect the controller to the tensioning tool (Nut Runner) through a dedicated adapter (such as EIP-IA interface).
- Network Configuration: Set the IP address to ensure it is in the same network segment as the upper computer (PLC/MES).
Maintenance
- Regular Inspection: Check monthly whether the power cables and communication cables are aged or loose.
- Environmental Cleaning: Keep the interior of the control cabinet clean to prevent dust from entering the vents.
- Software Upgrade: Regularly check for firmware updates released by ATLAS official to improve functionality and security.
- Spare Parts Replacement: It is recommended to have hot spare parts (such as power modules) for core modules on site for quick replacement.
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