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ABB 5SHY3545L0016 3BHB020720R0002 IGCT Module
ABB 5SHY3545L0016 3BHB020720R0002
The 5SHY3545L0016 is an IGCT (Integrated Gate Commutated Thyristor) module under ABB, designed to work with the 3BHB020720R0002 (control/interface board). As a high-power power electronic component, it is widely used in industrial automation, electromechanical protection, and power conversion systems. This combination features a compact structure, fast switching, and high reliability, compatible with ABB’s automation platforms and DCS systems.
Key Technical Specifications
- Rated Voltage: 230 V / 400 V (690 V optional)
- Rated Current: 35 A
- Operating Frequency: 50 Hz / 60 Hz
- Power Range: 7.5 kW ~ 11 kW
- Operating Temperature: -25 °C ~ +70 °C
- Protection Class: IP20 (plastic housing) or IP65 (aluminum alloy housing)
- Dimensions: Approximately 45 mm × 90 mm × 75 mm
- Weight: 0.2 kg ~ 0.5 kg
Product Features
- High Power Handling Capacity: Capable of withstanding large currents, suitable for high-power industrial applications.
- Fast Switching: IGCT technology enables switching speeds in milliseconds or even microseconds.
- Compact and Reliable: Small module size with aluminum alloy or high-strength plastic housing, offering protection classes from IP20 to IP65.
- Easy Installation: Supports 35 mm DIN rail or standard interfaces of 3BHB control boards, with screw terminal wiring for convenient on-site cabling.
- Low Loss and High Efficiency: Low on-state voltage drop and rational heat dissipation design reduce operating costs.
- Multiple Protection Functions: Built-in protection logic for overload, short circuit, phase loss, leakage current, etc., enhancing system safety.
Structure and Composition
- IGCT Main Body: Semiconductor chip, heat sink, and package.
- Control/Interface Board (3BHB020720R0002): Provides power input, signal output, and communication interfaces such as Modbus/fieldbus.
- Housing: Aluminum alloy or high-strength plastic with dustproof and waterproof properties.
- Installation Accessories: DIN rail clips, screw terminals, and optional cooling fan.
Typical Application Fields
- Motor Protection: Protects against overload, short circuit, phase loss, and other faults, suitable for industrial motors, pumps, compressors, etc.
- Industrial Automation: Power switching for robots, production line control, and process control systems.
- Power Systems: High-power switching modules for distribution networks, variable frequency drives, and inverters.
- Energy and Manufacturing: High-power load scenarios in chemical, metallurgy, food processing, pharmaceutical, and other industries.
Installation Notes
- On-site Preparation: Verify that the power supply voltage and rated current match the module parameters; ensure the ambient temperature is within the allowable range.
- Mechanical Fixing: Secure the module in the cabinet using DIN rail or screws, ensuring unobstructed air circulation around the heat sink.
- Electrical Wiring: Use screw terminals or dedicated terminals, strictly follow the wiring diagram to connect power supply, load, and control signals to avoid misconnection.
- Heat Dissipation: If the operating temperature approaches the upper limit, install additional fans or enhance the heat sink.
Maintenance Recommendations
- Regular Inspection: Check for loose screws, oxidized wiring, and dust accumulation on the heat sink every 6 ~ 12 months.
- Functional Self-test: Use the self-test function of the 3BHB control board to verify the switching characteristics and protection thresholds of the IGCT module.
- Replacement Cycle: Replace the module after its rated service life (usually 10 ~ 15 years) or when irrecoverable faults occur to ensure system reliability.
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